MINING & TUNNELING CABLES TEBAOFLEX

MHYV Mining Communication Cable Family

MHYV mining communication cable serves fixed underground copper communication and monitoring circuits. The family combines PE insulation and blue PVC outer sheaths with five separate constructions: stranded-copper MHYV, copper-steel reinforced MHJYV, steel-braided MHYBV, bonded-sheath MHYAV and steel-wire-armoured MHYA32. Reference configurations range from one pair to 80 pairs, with a separate MHYV star-quad option. Send the exact model, pair or quad arrangement, conductor build and route length for a technical quotation.

Product information
SKU
TF-MIN-P1-M005
Brand
TEBAOFLEX
Product overview

MHYV mining communication cable connects fixed copper communication, monitoring and signalling circuits in underground coal mines. The family uses polyethylene insulation and blue PVC outer sheaths, with different conductor and protective-layer arrangements for ordinary galleries, routes exposed to mechanical damage, damp workings and shafts. Select the complete designation: MHYV, MHJYV, MHYBV, MHYAV and MHYA32 describe different constructions, even when their pair counts overlap.

Start with the installation route. An ordinary gallery circuit may use the unarmoured MHYV construction. Copper-steel reinforcement in MHJYV and a steel-wire braid in MHYBV address different mechanical needs. MHYAV adds an aluminium-polyethylene bonded layer for damp routes; MHYA32 combines that layer with steel-wire armour for shaft and incline applications. Supports, cable entries and termination space must suit the selected outer construction.

Then match the communication circuit and terminal arrangement. The reference range includes stranded tinned-copper conductors, mixed copper-steel conductors and solid copper conductors. Select the conductor construction and resistance together with the pair count to match the terminals. The four conductors in an MHYV 1 × 4 star quad also have a different lay-up from two separately twisted pairs. Keeping that distinction on the order helps preserve the intended circuit grouping during installation.

The specification tables separate model-specific configurations, conductor builds and reference dimensions. Use them with the equipment circuit requirements and the actual route, including moisture exposure, installation temperature and shaft support arrangements. Confirm the working circuit voltage, required documents and drum lengths with the order. TEBAOFLEX accepts a minimum order of 50 m, with a confirmed production lead-time range of 7–45 working days.

Explore the mining and tunneling cable range for related configurations.

Construction

Construction

These five MHY constructions share PE insulation and PVC outer sheaths, but their conductor and protection layers are model-specific. The main image illustrates the unarmoured MHYV 1 × 4 star-quad construction; the reinforced, braided and armoured variants have the additional layers listed below. The main image is a representative construction illustration.

MHYV Mining Communication Cable Family construction
ComponentMaterial and construction
MHYV conductorSeven 0.28 mm tinned soft-copper wires per conductor, stranded together: 7/0.28 mm.
MHJYV conductorMixed strand per conductor: four 0.28 mm tinned-copper wires plus three 0.28 mm galvanized-steel wires. This reinforcement is within each conductor.
MHYBV, MHYAV and MHYA32 conductorsSolid soft copper: one 0.80 mm wire per conductor, designated 1/0.8 mm.
Insulation and core groupsLow-density polyethylene insulation. Cores form twisted pairs or the specified star quad; multi-pair constructions are assembled from twisted-pair groups.
MHYV and MHJYV outer constructionBlue PVC sheath over the laid-up insulated cores; no separate steel armour or aluminium-polyethylene bonded layer in these reference constructions.
MHYBV layers outside the coreInsulating binder tape, PE inner sheath, galvanized fine-steel-wire braid, then blue PVC outer sheath. The braid is mechanical armour.
MHYAV layers outside the coreInsulating binder tape, longitudinal aluminium-polyethylene composite tape with a sealed overlap, PE inner sheath, then blue PVC outer sheath.
MHYA32 layers outside the coreInsulating binder tape, longitudinal aluminium-polyethylene composite tape with a sealed overlap, PE inner sheath, galvanized round-steel-wire armour, then blue PVC outer sheath.
Identification for the illustrated star quadFour PE-insulated cores in red, blue, white and green. The blue outer sheath encloses one four-core star-quad group.
Applications

Applications

Choose the model by route exposure and circuit grouping. These reference constructions serve fixed mine communication routes; shaft suspension, mechanical protection and cable-entry design require the selected cable diameter and installation arrangement.

  • MHYV: fixed communication and monitoring routes in level galleries, inclined galleries and underground electromechanical chambers.
  • MHJYV: gallery and incline communication circuits requiring a reinforced copper-steel conductor construction.
  • MHYBV: gallery and incline communication routes where a galvanized-steel-wire braid provides additional mechanical protection.
  • MHYAV: communication circuits in damp inclined shafts and galleries using the bonded aluminium-polyethylene protective layer.
  • MHYA32: vertical-shaft and inclined-shaft communication routes with steel-wire armour; coordinate supports and load transfer with the shaft layout.
  • Preserve pair or star-quad identification through joints and terminals. Agree circuit voltage, loop-resistance allowance and equipment connections before selecting the cable.
  • For repeated trailing, reeling or flexing, specify the movement duty separately and select a cable designed for the required continuous motion.

For route and construction selection, see the mining and tunneling cable application guide.

For another fixed copper communication construction, compare MGM 110 armoured telephone and signal cable by conductor size, insulation and protective layers. For distributed radio coverage, use the separate selection route for radiating leaky-feeder coaxial cable; it serves an RF distribution function rather than the MHY copper pair or star-quad circuit.

Specifications

Specifications

MHYV Mining Communication Cable Family technical data
ParameterValue
Reference long-term conductor temperature−40 to +50 °C
Minimum installation temperature−10 °C
Minimum bend radius: MHYV and MHJYV10 × cable outside diameter
Minimum bend radius: MHYBV, MHYAV and MHYA3215 × cable outside diameter
Insulation resistance at 20 °C≥3,000 MΩ·km
Working capacitance of a pair≤0.06 μF/km
Inductance reference≤800 μH per 1 km of conductor
DC resistance imbalance within a working pair≤2% of loop resistance
Minimum order quantity50 m
Production lead time7–45 working days; the order confirms the selected configuration and delivery schedule
MHY communication cable reference configurations and maximum outside diameters
Model and core-group configurationCircuit groupingConductor wire count / wire diameterMaximum reference cable OD (mm)
MHYV 1 × 21 pair7/0.28 mm tinned copper≤7.1
MHYV 2 × 22 pairs7/0.28 mm tinned copper≤8.6
MHYV 1 × 4One star quad (4 conductors)7/0.28 mm tinned copper≤8.0
MHYV 5 × 25 pairs7/0.28 mm tinned copper≤11.5
MHJYV 1 × 21 pair4/0.28 mm tinned copper + 3/0.28 mm galvanized steel≤7.1
MHJYV 2 × 22 pairs4/0.28 mm tinned copper + 3/0.28 mm galvanized steel≤8.6
MHYBV 5 × 25 pairs1/0.8 mm solid copper≤15.6
MHYBV 10 × 210 pairs1/0.8 mm solid copper≤18.4
MHYBV 20 × 220 pairs1/0.8 mm solid copper≤23.4
MHYAV 20 × 220 pairs1/0.8 mm solid copper≤23.4
MHYAV 30 × 230 pairs1/0.8 mm solid copper≤27.4
MHYAV 50 × 250 pairs1/0.8 mm solid copper≤32.6
MHYA32 30 × 230 pairs1/0.8 mm solid copper≤32.6
MHYA32 50 × 250 pairs1/0.8 mm solid copper≤37.3
MHYA32 80 × 280 pairs1/0.8 mm solid copper≤43.0
Model-specific conductor resistance limits at 20 °C
ModelConductor buildMaximum DC resistance (Ω/km)
MHYV7/0.28 mm tinned copper45
MHJYV4/0.28 mm tinned copper + 3/0.28 mm galvanized steel73
MHYBV1/0.8 mm solid copper36.7
MHYAV1/0.8 mm solid copper36.7
MHYA321/0.8 mm solid copper36.7

The configuration and dimensional tables below are standard-reference selection data. Final supplied dimensions, marking and delivery lengths follow the agreed construction.

In 5 × 2, the first number is the number of pairs and the second is the conductors per pair. MHYV 1 × 4 identifies one four-conductor star quad; it must not be relabelled as four pairs or treated as the same lay-up as 2 × 2.

Conductor notation gives wire count/wire diameter in millimetres: 7/0.28 is seven wires of 0.28 mm each, and 1/0.8 is one solid 0.80 mm wire. These figures are not conductor areas in mm².

MHJYV contains both copper and steel within the conductor. Use its own resistance limit when checking loop resistance and selecting terminations.

The 1.5 kV AC, one-minute value in Standards is a dielectric withstand test condition. Working circuit voltage is specified with the connected equipment.

Pair count and PE insulation do not define an Ethernet category, bandwidth or protocol. Provide the actual communication interface and circuit parameters.

Steel braid and round-wire armour are separate mechanical constructions. Confirm cable-entry clamping, support and bonding details for the selected model.

Cut lengths and drum lengths are agreed with the order, including the 50 m minimum-order option.

Standards

Standards

MHYV Mining Communication Cable Family standards and test references
Standard or specificationApplication
KA/T 818.14-1999Current standard reference for flame-retardant coal-mine PE-insulated, PVC-sheathed communication cables. The historical designation is MT/T 818.14-1999.
Electrical withstand referenceMT/T 818.14-1999, clause 5.11.3: 1.5 kV AC for 1 minute between insulated cores and between cores and screen where applicable; this is a test condition.
Flame-test referenceThe 1999 communication-cable standard references MT 386-1995 for single-cable vertical and bunched-cable flame tests. Agree the test-method edition required by the project.
Construction and electrical reference tablesMT/T 818.14-1999, Tables 2–8 and clauses 5.1–5.12 provide the model, conductor, dimensions, circuit-parameter and installation references used on this page.

Official standards and approval references

Certifications and document support

Review our company certificates and document scopes when identifying the documentation required for the quoted construction.

For Chinese coal-mine procurement, check the MA certificate holder, exact MHY model and specification, and current certificate status in the official safety-mark register. The KA/T standard designation identifies the technical standard; the safety-mark certificate identifies the approved product scope. Provide the required model, conductor construction and pair or star-quad arrangement with the enquiry.

Compare by duty

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Compare these cable options by service combination, movement, load, voltage and transmission requirement.

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