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Industrial Cable Application Cases

See how flexible cable designs are matched to moving equipment, power routes and demanding operating environments.

Selected project records

Built around the application

These records show the supplied cable construction and its intended equipment route. Final selection remains project-specific.

Four yellow PUR-sheathed cores of the 400 Hz ground power cable twisted together, printed TEBAOFLEX Aircraft 400 Hz Ground Power Supply
Close-up of the twisted cores: sheath print 4×(1×70+4×1) with metre marking 0408M and the core numbers 3 and 4 printed on the yellow PUR sheaths

Case 10

Russian buyer Civil airport pit system

400 Hz Ground Power Cable for an Airport Pit System

This project record covers 450 m of 400 Hz ground power cable, four separately sheathed 1×70+4×1 cores twisted together, made for a Russian buyer’s pit system that connects parked aircraft at a civil airport.

Application
Pit system on a civil-airport apron, from the pit equipment to the aircraft’s 400 Hz receptacle
Construction
4×(1×70+4×1): tinned copper conductors, black EPR, sixteen 1 mm² FEP control cores, yellow PUR sheath on each core
Assemblies
15 m and 28 m lengths, made up by the buyer with 400 Hz aircraft connectors ordered with the cable
What the project record shows

The record explains the 4×(1×70+4×1) designation, why cut length matters at 400 Hz, what the control cores carry, the buyer’s question on PUR at −40 °C, and how the cable was made and packed.

Read the airport pit system cable record
Customer photos of the existing installation. Left: submersible pump in the concrete pit of a river-port pump station with its existing red cable running up the wall. Right: cut end of the existing red pump cable showing the copper wire braid, black inner sheath and cores
Numbered cross-section drawing of the (N)TSCGEWCUEUS 6/10 kV S3×50+2×25/2+S(4×0.5) pump cable: three power cores, two earth cores, a screened control element, inner sheath, tinned copper braid and red outer sheath

Case 09

Kazakhstan River-port pump station

6/10 kV Replacement Cable for a Submersible Pump in Kazakhstan

This project record covers 180 m of (N)TSCGEWCUEUS 6/10 kV pump power and control cable, ordered as one continuous length to replace the existing cable on a 6000 V submersible pump fed from a medium-voltage VFD.

Application
Submersible pump with a 6000 V motor at a river-port pump station, fed through a du/dt filter
Rating
6/10 kV, Um 12 kV; partial discharge criterion 10 pC or less at 1.73 U₀
Construction
3×50 mm² power cores, two 12.5 mm² earth cores, two screened control pairs, tinned copper braid, red rubber sheath, 54 mm maximum diameter
What the project record shows

The record shows how the replacement was matched to the existing cable and the pump’s cable entry, the cable data the drive supplier needs, why the order called for one length without joints, and the factory acceptance criteria agreed for the order.

Read the submersible pump cable replacement record
(N)TSCGECEWÖU 12/20 kV 3×35+3×25/3 reeling cable cut end: three screened EPR cores in a red rubber sheath
Partial discharge test panel: discharge magnitude 1.2 pC with the test voltage at 19.6 kV

Case 08

Poland Open-pit mine

12/20 kV Reeling Cable for a Bucket-Wheel Excavator in Poland

This project record covers two drums of (N)TSCGECEWÖU 12/20 kV 3×35+3×25/3 reeling cable for the cable reel of a bucket-wheel excavator, tested at the factory in front of the buyer’s QC inspector.

Application
Cable reel of a bucket-wheel excavator, fed from the mine transformer
Rating
12/20 kV; AC voltage test 29 kV for 5 minutes; partial discharge 2.0 pC
Construction
Tinned copper, EPR insulation, individual tinned copper wire screen on each core, red rubber sheath
What the project record shows

The record shows the construction with measured thicknesses, the witnessed factory acceptance test with its readings, what the buyer asked the test report to contain, how the cores are identified, and why one drum shipped at 480 m.

Read the bucket-wheel excavator reeling cable record
(N)SHTÖU-J 3×185+3×95/3 reeling cable cut end: tinned copper cores in a yellow PCP sheath
AC voltage test panel during the finished-cable test: 3,657 V on the test-voltage display, hold timer at 42 s

Case 07

Poland Mining stockyard

Reeling Cable for a Bucket-Wheel Stacker-Reclaimer in Poland

This project record covers two (N)SHTÖU-J 0.6/1 kV reeling cables, 3×70+3×35/3 and 3×185+3×95/3, with tinned copper and a yellow PCP sheath, tried on the machine’s cable reel before the order.

Application
Cable reeling drum of a bucket-wheel stacker-reclaimer
Rating
0.6/1 kV; measured outer diameter 44.45 mm and 63.23 mm
Construction
Tinned copper, EPR insulation, yellow PCP inner and outer sheath, aramid braid
What the project record shows

The record shows the cross-sections with the inner sheath, braid and outer sheath, the strip check for tinned copper, the insulation resistance and 3,657 V voltage tests, drum and pull sizing, and the trial on the machine.

Read the stacker-reclaimer reeling cable record
Tin-plated one-hole cast copper DLO cable lug laser-marked 1100/24 for 444.4 kcmil diesel locomotive cable
Boring the crimp barrel of a cast copper DLO lug on a lathe

Case 06

Overseas Locomotive overhaul and mine railway

Cast Copper DLO Cable Lugs 1100/24 for Locomotive Traction Motor Leads

This project record covers cast copper lugs made to a buyer’s worn sample marked 1100/24 and supplied with 444.4 kcmil DLO cable for locomotive overhaul workshops and mine railways.

Application
Traction motor and main generator leads
Rating
2 kV DLO cable, 444.4 kcmil (1100/24)
Construction
Cast copper lug, one-hole side-formed, tin-plated, 1/2 in stud
What the project record shows

The record documents the casting, barrel boring, batch check-weight, tin plating and laser marking, the 1100/24 lug data, and size tables for one-hole and two-hole DLO lugs with reference catalog numbers. Crimp tooling and torque values are still confirmed by each workshop.

Read the DLO cable lug record
Black PUR sheathed (N)TMCGCW11Y 1x120/16 cable length at the TEBAOFLEX factory
Braided tinned copper concentric conductor chosen for the Singapore data center cable

Case 05

Singapore Data center power

(N)TMCGCW11Y 12/20 kV Flexible MV Cable for a Data Center

This project record covers a flexible single-core medium voltage cable supplied through a cable trader for a power connection inside a data center in Singapore.

Application
Data center MV power connection
Rating
12/20 (24) kV, 1×120/16 mm²
Construction
EPR, braided tinned copper screen, black PUR, 34.38–34.96 mm
What the project record shows

The record documents why the braided concentric conductor was chosen over the spiral version, the DIN VDE 0250-813 clause behind it, four diameter readings, neutral drum packing and the shipment to Singapore. Route bends, glands and fault level are still reviewed for each data center.

Read the data center MV cable record
Red medium voltage reeling cable on a wooden drum at the TEBAOFLEX factory
Caliper reading 57.94 mm on the 3x35 + 3x35/3 reeling cable, tender window 56 to 59 mm

Case 04

Vietnam Power plant ship unloader

8.7/15 kV Reeling Cable with 24 Fibers for a Ship Unloader

This project record covers the replacement reeling cable for the ship unloader at Duyen Hai 2 Thermal Power Plant, built as an equivalent to the installed European cable under a tender.

Application
Ship unloader motorized cable reel
Rating
8.7/15 kV, 20 control cores, 24 single-mode fibers
Construction
EPR cores, aramid anti-torsion braid, 57.94 / 63.94 mm overall
What the project record shows

The record documents the tender diameter window against the measured cable, the earth-core notation question, the fiber data, bend radius, Form E paperwork and the packing photos. Reel geometry and travel length are still reviewed for each unloader.

Read the ship unloader reeling cable record
Rear of a cable test van showing stacked HV cable reels beside the test and measurement racks
Red high voltage silicone test cable wound on a 230 mm test-van reel drum

Case 03

Lithuania Cable test van

High-Voltage Silicone Test Cable for a Cable Test Van

This project record covers a screened silicone high voltage test cable supplied for the reel of a cable test van used in fault location and withstand testing.

Application
Test-van HV connection cable
Rating
8.7/15 kV AC, 125 kV DC short-term
Construction
Screened silicone, 22 mm overall
What the project record shows

The record documents the electrical data, the seven-layer screened construction and the bend-radius arithmetic against the customer’s own 230 mm reel drum. Deployment cycles, ground conditions and drum capacity are still reviewed for each test-van project.

Read the test-van HV cable record
H07RN-F flexible rubber cable cross-section for a floating platform power supply in Chile
Angled view of the five-core H07RN-F floating platform power cable

Case 02

Chile Floating platform

H07RN-F Cable for Floating Platform Power

This project record covers an H07RN-F flexible rubber cable supplied for the power route of a floating platform in Chile.

Application
Floating platform power
Cable family
H07RN-F
Visible construction
Five insulated conductors
What the project record shows

The cross-section photographs document the supplied five-core rubber cable. Voltage, installation method, movement, mechanical loading and environmental exposure still need to be reviewed for each floating-platform project.

Read the full project record
Red flat multicore cable supplied for an oxy-cutting car at a steel plant in Egypt
Four-conductor cross-section of the flat oxy-cutting car cable

Case 01

Egypt Steel production

Flat Cable for an Oxy-Cutting Car Travel Cycle

A steel plant application required a multicore power cable for the repeated travel path of an oxy-cutting car.

Equipment
Oxy-cutting car
Movement
Cyclic machine travel
Supplied format
Four-core flat cable
What the project record shows

The supplied red cable arranges four conductors in one flat profile for routing along the machine’s moving cable path. The photographs document the finished cable and conductor layout.

Read the full project record

Before specification

A case image is a reference, not a final cable selection

Send the application, voltage, conductor size, movement, route length, environment, applicable standard and quantity. TEBAOFLEX can review the working conditions before recommending a construction.

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