MINING & TUNNELING CABLES TEBAOFLEX

OnGcekżi-G 0.6/1 kV Individually Screened Intrinsically Safe & Control Mining Cable

OnGcekżi-G (OnGcekzi-G) is a 0.6/1 kV flexible mining cable built to the ZN-96/MP-13-K1176 and ZN-95/FKZ-017 constructions, in which every power core and every pilot core carries its own composite tinned copper/fibre braid screen with 65% coverage, laid up around a bare tinned copper earth conductor under a black heavy-duty ON-5 polychloroprene sheath, from 3×1.5 to 3×25 mm².

Product information
SKU
PL-ONGCEKZI-G-061KV
Brand
TEBAOFLEX
Product overview

Small mobile mining machines, drills, pumps and auxiliary drives often run pilot and control circuits through the same trailing cable as the power supply. OnGcekżi-G, also written OnGcekzi-G, is the 0.6/1 kV construction for that duty in which the letter i marks individual screening: every power core and every pilot core carries its own composite tinned copper/fibre braid with 65% coverage, so each circuit is separately screened and a damaged core faults to its own screen.

The three power cores and one or more pilot cores, all insulated with EPR type IEP, are laid up around a bare flexible tinned copper earth conductor and protected by a heavy-duty ON-5 polychloroprene sheath that is ozone, sun, weather and oil resistant and flame retardant. The reference schedule covers nine layouts from 3×1.5+1.5+1.5 mm² to 3×25+16+4 mm², with outer diameters of 14.9 mm to 34.9 mm and current ratings of 28 A to 152 A. The 3×1.5+1.5+3×1.5 mm² layout is listed in two sheath schedules, 3.2 mm and 3.5 mm.

The individually screened pilot cores keep control and monitoring signals separate from the power cores; suitability for an intrinsically safe circuit depends on the certified system and its cable parameters, which the system designer confirms. Use OnGcekż-G for larger three-core screened trailing cable and 1-CBEH where a gassy-mine cable with control and monitoring cores is specified.

Explore the mining and tunneling cable range for related configurations.

Construction

OnGcekżi-G (OnGcekzi-G) 0.6/1 kV Cable Construction & Individual Screens

The representative horizontal sample shows OnGcekżi-G 3x4+4+2x4 mm²: three EPR-insulated tinned copper power cores and pilot cores, each under its own tinned copper/fibre braid screen, laid up around a bare tinned copper earth conductor under a black ON-5 polychloroprene sheath.

Flat 2D cross-section diagram of OnGcekżi-G mining cable showing three power cores and pilot cores each with its own braid screen around a bare earth conductor under a polychloroprene sheath
OnGcekżi-G cross-section: individually screened cores around a bare earth conductor.
OnGcekżi-G 0.6/1 kV Individually Screened Intrinsically Safe & Control Mining Cable construction
ComponentMaterial and construction
Power and Pilot ConductorsFlexible tinned copper to PN-EN 60228 (IEC 60228) Class 5; power cores 1.5 mm² to 25 mm², pilot cores 1.5 mm² to 4 mm².
EPR InsulationEthylene-propylene rubber type IEP to PN-89/E-29100, 1.0 mm to 1.8 mm, with a polyester separator where needed.
Individual Braid ScreenComposite tinned copper/fibre braid, 65% coverage, over every power core and every pilot core.
Bare Earth ConductorFlexible tinned copper earth conductor at the centre, in contact with the core screens.
ON-5 Polychloroprene SheathHeavy-duty polychloroprene thermosetting compound type ON-5 to PN-89/E-29100, 2.5 mm to 5.4 mm, black.

OnGcekżi-G Type Designation Breakdown

  • O: flexible rubber-sheathed (oponowy) cable
  • n: oil-resistant, flame-retardant polychloroprene sheath
  • G: mining (górniczy) duty
  • ek: screened cores with pilot (control) cores
  • ż: protective earth conductor, bare at the centre
  • i: individual screen on every power and pilot core
Applications

OnGcekżi-G 0.6/1 kV Mining Applications & Duty Scope

Use OnGcekżi-G where power, pilot and control circuits share one small trailing cable and each core must be screened.

OnGcekżi-G trailing cable connected to a mobile drill in an underground mine roadway
OnGcekżi-G cable on a mobile mining drill.
  • Mobile drills, pumps, winches and auxiliary drives on 0.6/1 kV mine supplies.
  • Machines whose pilot, monitoring or control circuits run beside the power cores and need individual screening.
  • Light trailing duty in methane and coal-dust hazard areas, subject to the approval documents required by the mine.
  • Replacement of in-service OnGcekżi-G cable in the nine reference layouts.

OnGcekżi-G vs OnGcekż-G, 1-CBEH and NSSHKCGEOEU Selection Boundary

OnGcekżi-G compared with related mining cables
ModelScreeningSize rangeBest fit
OnGcekżi-G (this page)Individual braid on every power and pilot core3x1.5 to 3x25 mm²Small machines with screened pilot and control circuits
OnGcekż-GScreened power cores with a screened pilot groupLarger power sizesStandard screened trailing duty
1-CBEHPer 1-CBEH constructionPer 1-CBEH scheduleGassy-mine machines with control and monitoring cores
NSSHKCGEOEUPer DIN VDE constructionPer coal cutter scheduleCoal cutter trailing duty

Intrinsically safe circuit use depends on the certified system and its cable parameters, confirmed by the system designer.

Related selection resources

OnGcekżi-G (OnGcekzi-G) Frequently Asked Questions

What does the i in OnGcekżi-G mean?

It marks individual screening: every power core and every pilot core has its own composite tinned copper/fibre braid with 65% coverage.

Can OnGcekżi-G be used in an intrinsically safe circuit?

The individually screened pilot cores separate control and monitoring circuits from power. Whether a cable may be used in a specific intrinsically safe circuit depends on the certified system and its cable parameters, confirmed by the system designer.

Why are there two entries for 3x1.5+1.5+3x1.5 mm²?

The layout is listed in two sheath schedules, 3.2 mm and 3.5 mm, with different diameters and weights. State the schedule you need when ordering.

What are the MOQ and lead time?

The minimum order quantity is 50 m and the manufacturing lead time is 7 to 45 working days, depending on layout and quantity.

Specifications

OnGcekżi-G Dimensions, Current Rating & Technical Specifications

OnGcekżi-G Key Specifications

  • Voltage: 0.6/1 kV
  • Screen: 65% tinned copper/fibre braid on each power and pilot core
  • Sizes: 3x1.5 to 3x25 mm² with one to three pilot cores
  • Sheath: Heavy-duty ON-5 polychloroprene, black
  • Supply: MOQ 50 m; 7 to 45 working days
OnGcekżi-G 0.6/1 kV Individually Screened Intrinsically Safe & Control Mining Cable technical data
ParameterValue
Construction referencesZN-96/MP-13-K1176 and ZN-95/FKZ-017; conductors to PN-EN 60228 (IEC 60228) Class 5
Rated voltage0.6/1 kV
ScreeningIndividual 65% tinned copper/fibre braid on every power and pilot core
Conductor temperature90 °C maximum; ambient -35 °C to +55 °C
Minimum bending radius6 x overall diameter
Commercial supply termsMinimum order quantity 50 m; manufacturing lead time 7 to 45 working days; final values confirmed on the quotation drawing
Selection boundary vs OnGcekż-G, 1-CBEH and NSSHKCGEOEUChoose OnGcekżi-G for small cables with every power and pilot core screened; choose OnGcekż-G for larger screened trailing cable, 1-CBEH for gassy-mine control and monitoring cores and NSSHKCGEOEU for coal cutter duty.

OnGcekżi-G 0.6/1 kV Reference Schedule

OnGcekżi-G 0.6/1 kV Individually Screened Mining Cable — Reference Schedule
Size (mm²)Power and Pilot Core Insulation (mm)Outer Jacket (mm)Approx./Max. Overall Diameter (mm)Approx. Weight (kg/km)Current-Carrying Capacity (A)Next step
OnGcekżi-G 3x1.5+1.5+1.51.03.220.032528Request this size
OnGcekżi-G 3x1.5+1.5+3x1.5 (Schedule A, 3.2 mm sheath)1.03.223.560528Request this size
OnGcekżi-G 3x1.5+1.5+3x1.5 (Schedule B, 3.5 mm sheath)1.03.524.7/25.479828Request this size
OnGcekżi-G 3x2.5+2.51.02.514.933237Request this size
OnGcekżi-G 3x4+41.22.522.953850Request this size
OnGcekżi-G 3x4+4+2x41.23.222.2/28.685050Request this size
OnGcekżi-G 3x10+10+41.23.631.3139390Request this size
OnGcekżi-G 3x16+10+41.84.834.51845118Request this size
OnGcekżi-G 3x25+16+41.85.434.92071152Request this size

OnGcekżi-G Construction and Rating Parameters

OnGcekżi-G — Construction and Rating Parameters
ParameterValue
Rated voltage U0/U0.6/1 kV
Construction referencesZN-96/MP-13-K1176 and ZN-95/FKZ-017
Power conductorsFlexible tinned copper, PN-EN 60228 (IEC 60228) Class 5
InsulationEPR type IEP to PN-89/E-29100, 1.0 mm to 1.8 mm; power cores blue, natural, red
Individual screenComposite tinned copper/fibre braid, 65% coverage, on every power and pilot core
Earth conductorBare flexible tinned copper at the centre of the lay-up
Outer sheathHeavy-duty polychloroprene type ON-5 to PN-89/E-29100, 2.5 mm to 5.4 mm, black
TemperaturesAmbient -35 °C to +55 °C; maximum conductor temperature 90 °C
Minimum bending radius6 x overall diameter

Two-value diameters (24.7/25.4 and 22.2/28.6 mm) are printed as two values in the reference schedule and are confirmed on the quotation drawing; the 3x1.5+1.5+3x1.5 mm² layout is offered in both the 3.2 mm and 3.5 mm sheath schedules.

Polish designations and the ZN / WT works standards are cited as construction references; TEBAOFLEX builds to the referenced construction and does not claim a Polish mining admission or third-party approval for it, so state the approval documents your mine requires when requesting a quotation.

ASCII part references for BOM and ERP entry: OnGcekzi-G 3x1.5+1.5+1.5, OnGcekzi-G 3x1.5+1.5+3x1.5 3.2 mm sheath, OnGcekzi-G 3x1.5+1.5+3x1.5 3.5 mm sheath, OnGcekzi-G 3x2.5+2.5, OnGcekzi-G 3x4+4, OnGcekzi-G 3x4+4+2x4, OnGcekzi-G 3x10+10+4, OnGcekzi-G 3x16+10+4, OnGcekzi-G 3x25+16+4.

Standards

OnGcekżi-G Standards & Test References (ZN-96/MP-13-K1176)

OnGcekżi-G 0.6/1 kV Individually Screened Intrinsically Safe & Control Mining Cable standards and test references
Standard or specificationApplication
ZN-96/MP-13-K1176Works construction reference for OnGcekżi-G individually screened mining cable.
ZN-95/FKZ-017Associated works standard cited for the OnGcekżi-G construction.
PN-EN 60228 / IEC 60228Conductors of insulated cables: Class 5 flexible tinned copper conductors and maximum DC resistance.
PN-89/E-29100Polish compound specification for EPR insulation type IEP and polychloroprene sheath type ON-5.

Certifications and document support

TEBAOFLEX company certificates and quality system documentation

IEC Webstore — IEC 60228 conductor class and resistance publication (international references)

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