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MINING & TUNNELING CABLES TEBAOFLEX

Type 409 Class 2 Composite Screened Mining Cable 1.1–22 kV

Type 409 mining cable is a Class 2 composite screened cable for 1.1–22 kV open-cut trailing and reeling duties.

  • Three flexible tinned-copper power cores plus one central extensible pilot
  • Class 2 EPR R-EP-90 insulation
  • Composite tinned-copper/polyester-yarn earth screen
  • Heavy-duty HD-85-PCP sheath with braid reinforcement where applicable
  • +90 °C maximum continuous operating temperature; −25 °C minimum installation temperature
  • Suitable for pumps, shovels, draglines and blasthole drills as listed in the datasheet

Request a size and route review with the equipment and voltage details.

Product information
Brand
TEBAOFLEX
Product overview

Type 409 mining cable for open-cut mobile equipment

Type 409 mining cable is a Class 2 composite screened trailing cable family for open-cut mining equipment. The supplied range spans 1.1 kV through 22 kV, allowing the requested voltage and conductor area to be matched to pumps, shovels, draglines, blasthole drills or another mobile installation. This page keeps the variants together, while the datasheet tables below retain their separate nominal dimensions, electrical values, earth-screen data, outer diameter and mass.

Its defining arrangement is three flexible power cores with one central extensible pilot, Class 2 EPR insulation and a composite earth screen made from tinned annealed copper wire and polyester yarn. A heavy-duty PCP sheath and, where applicable, polyaramid yarn braid reinforcement address the handling context described in the source. The cable is listed for free-air mobile equipment and open-cut trailing service, with very good immersion performance and very good flexibility.

  • Voltage path: select Type 409.1, 409.3, 409.6, 409.11 or 409.22 from the equipment supply.
  • Application fit: compare the route and handling method with the supplied trailing/reeling description before requesting a quotation.
  • RFQ check: send the conductor area, length, equipment, drum or guide arrangement, termination details and required AS/NZS 2802 documents.
Construction

Type 409 composite screen construction

The Type 409 construction is organized around three phase cores and a single central pilot. The source differentiates the conductor/insulation tape treatment by voltage: polyester is listed for 1.1/1.1 kV, while semiconductive screening is listed for 3.3 kV and above.

Type 409 cable cross-section showing three power cores, central pilot, earth screen and reinforcement
Supplied Type 409 cross-section showing the composite screened trailing-cable arrangement.
Construction identified in the supplied datasheet
ParameterSource-listed value
Power coresTinned copper, three phase cores
PilotSingle central extensible pilot core
InsulationClass 2 EPR compound, R-EP-90
Earth screenTinned annealed copper wire and polyester yarn composite
SheathHeavy-duty HD-85-PCP; polyaramid yarn braid reinforcement where applicable

Confirm the screen and sheath arrangement against the selected voltage designation and the equipment termination design; the dimensional tables are the controlling source for size selection.

Applications

Where Type 409 is used

The supplied application note places this cable in open-cut mining, especially where mobile equipment needs a flexible trailing or reeling connection. Its single pilot is a useful identification point when comparing an existing cable marking.

  • Pumps, shovels and draglines identified in the source application
  • Blasthole drills and most reeling applications in open-cut mining
  • Free-air mobile equipment routes where the selected voltage and conductor area match the machine
  • Before ordering, verify route handling, drum or guide layout, terminations and the equipment protection interface

The datasheet does not provide current capacity, minimum bend radius, tensile load or travel speed. Treat those as project confirmation items rather than inferred Type 409 ratings.

Specifications

Type 409 Class 2 Composite Screened Mining Cable 1.1–22 kV technical data

The dimensional and electrical values below are transcribed from the supplied PDF for Type 409 mining cable. The tables are retained by voltage, screen option or construction section as presented in the source. Source ordering codes are included where present in the extracted table; blank source cells are not assigned new values.

Use the relevant area, conductor dimensions, insulation or covering thickness, nominal diameter and mass together. The source does not create a universal current-capacity, bend-radius, pulling-load or travel-speed value for this product.

TYPE 409.1 - 1.1 kV

TYPE 409.1 - 1.1 kV
PartArea mm2Cond. Dia. mmInsul. mmAC Res. oh/kmReact. oh/kmVolt Drop mV/A.mCap. uF/kmEarth mm2Sheath mmCable Dia. mmMass kg/100m
6-409-163.51.54.320.1457.490.2598.23.832.2160
10-409-1104.61.52.580.1334.470.3148.23.834.3185
16-409-1166.21.61.580.1202.740.379104.038.1235
25-409-1257.21.60.9510.1131.660.432124.340.9290
35-409-1358.41.60.6980.1081.220.493144.644.0345
50-409-1509.71.70.5230.1070.9250.526145.049.1430
70-409-17012.01.80.3460.09970.6240.599165.454.8550
95-409-19513.32.00.2710.09710.4990.591226.060.0675
120-409-112015.32.10.2100.09320.3980.640256.465.2815
150-409-115017.22.30.1660.09280.3290.652376.972.31025
185-409-118518.82.50.1370.09150.2850.657407.477.81200
240-409-124021.72.80.1060.09050.2410.672588.288.31555
300-409-130024.33.00.08490.08830.2120.719638.895.71860

TYPE 409.3 - 3.3 kV

TYPE 409.3 - 3.3 kV
PartArea mm2Cond. Dia. mmInsul. mmAC Res. oh/kmReact. oh/kmVolt Drop mV/A.mCap. uF/kmEarth mm2Sheath mmCable Dia. mmMass kg/100m
16-409-3166.23.01.580.1312.750.255145.347.4335
25-409-3257.23.00.9510.1251.660.280155.650.5400
35-409-3358.43.00.6980.1191.230.311165.953.6460
50-409-3509.73.00.5230.1150.9280.347176.357.8545
70-409-37012.03.00.3460.1070.6270.408196.662.8665
95-409-39513.33.00.2710.1020.5020.439217.166.5765
120-409-312015.33.00.2100.09850.4020.492287.472.0935
150-409-315017.23.00.1660.09540.3320.541327.876.71095
185-409-318518.83.00.1370.09420.2880.584428.282.51290
240-409-324021.73.00.1060.09060.2420.659488.889.81560
300-409-330024.33.00.08490.08900.2130.727639.497.81900

TYPE 409.6 - 6.6 kV

TYPE 409.6 - 6.6 kV
PartArea mm2Cond. Dia. mmInsul. mmAC Res. oh/kmReact. oh/kmVolt Drop mV/A.mCap. uF/kmEarth mm2Sheath mmCable Dia. mmMass kg/100m
16-409-6166.25.01.580.1432.750.181176.458.2475
25-409-6257.25.00.9510.1371.660.193196.761.7560
35-409-6358.45.00.6980.1301.230.212217.064.7625
50-409-6509.75.00.5230.1240.9310.234227.368.3715
70-409-67012.05.00.3460.1160.6320.271237.773.9860
95-409-69513.35.00.2710.1130.5090.292308.178.21005
120-409-612015.35.00.2100.1080.4090.325328.583.41160
150-409-615017.25.00.1660.1050.3400.354468.989.41380
185-409-618518.85.00.1360.1020.2940.381499.393.71545
240-409-624021.75.00.1060.09810.2500.426539.91011830
300-409-630024.35.00.08450.09590.2210.4677110.41092195

TYPE 409.11 - 11 kV

TYPE 409.11 - 11 kV
PartArea mm2Cond. Dia. mmInsul. mmAC Res. oh/kmReact. oh/kmVolt Drop mV/A.mCap. uF/kmEarth mm2Sheath mmCable Dia. mmMass kg/100m
25-409-11257.27.60.9510.1501.670.150248.176.1810
35-409-11358.47.60.6980.1431.230.163308.479.8920
50-409-11509.77.60.5230.1360.9360.178328.783.21020
70-409-117012.07.60.3460.1270.6380.204359.188.81185
95-409-119513.37.60.2710.1240.5160.219489.693.91365
120-409-1112015.37.60.2100.1190.4180.241539.998.81540
150-409-1115017.27.60.1650.1140.3470.2615610.31041730
185-409-1118518.87.60.1360.1110.3040.2795610.71081900
240-409-1124021.77.60.1060.1070.2610.3097711.31162280

TYPE 409.22 - 22 kV

TYPE 409.22 - 22 kV
PartArea mm2Cond. Dia. mmInsul. mmAC Res. oh/kmReact. oh/kmVolt Drop mV/A.mCap. uF/kmEarth mm2Sheath mmCable Dia. mmMass kg/100m
35-409-22358.410.50.6980.1601.240.1475310.01021420
50-409-22509.710.50.5230.1530.9440.1595610.31061540
70-409-227012.010.50.3460.1430.6480.1786010.71111735
95-409-229513.310.50.2710.1380.5270.1896211.11151870

5 technical tables were transcribed from the supplied datasheet; confirm final selection against the original PDF and project cable schedule.

Standards

Type 409 standard and service window

The product sheet identifies the cable as a Type 409 Class 2 cable to AS/NZS 2802. The table below records the source-listed range and operating limits without adding a certification conclusion.

Source-listed standard and service limits
ParameterSource-listed value
Product standardAS/NZS 2802
Voltage range1.1 kV to 22 kV
Maximum continuous operating temperature+90 °C
Minimum installation temperature−25 °C
InstallationFree air, mobile equipment and open-cut mine trailing service
Oil / water performanceVery good immersion performance and very good flexibility
Flame performanceC1

For an RFQ, state the required voltage designation, conductor area, source-document scope and destination marking requirements.

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