MINING & TUNNELING CABLES TEBAOFLEX

1-CBEH 0.6/1kV Gassy Mine Cable with Control and Monitoring Cores

1-CBEH 0.6/1 kV mining cable to DS 072-2004, for flexible power supply to motors on transferrable machines in gassy underground mines.

  • Conductor: fine stranded tinned copper, class 5.
  • Core package: 3 working cores, earth conductor, 4 control cores, 1 monitoring core.
  • Inner sheath: semiconducting.
  • Outer sheath: yellow chloroprene rubber.
  • Option: textile braid under the sheath (1-CBEH spec).

Send machine type, control core sizes and terminal box details for RFQ review.

Product information
Brand
TEBAOFLEX
Product overview

1-CBEH Gassy Mine Cable with Control and Monitoring Cores

1-CBEH is a 0.6/1 kV flexible supply cable manufactured to DS 072-2004 for feeding motors on transferrable machines in gassy underground mines. What distinguishes it from a general monitored mining cable is the fixed core package: three working cores, a separate earth conductor, four control cores and a dedicated monitoring core, with a semiconducting filler and a semiconducting inner sheath.

That four-control-core arrangement is the reason this cable is specified by name. A machine wired for 1-CBEH expects four control cores plus the monitoring conductor at the terminal box; a cable with two or three control cores will not land on the same terminals even if its power cores match.

  • Rated voltage: 0.6/1 kV; test voltage 3.5/2 kV.
  • Core package: 3 working cores + earth + 4 control cores + monitoring core.
  • Cross-sections: 3 × 25 mm² to 3 × 95 mm².
  • Short-circuit temperature: +250 °C; conductor operating temperature +90 °C.

The cable is sufficiently resistant to shock and abrasion for underground machine duty, and can be produced with a textile braid under the sheath as the 1-CBEH spec variant. For German-standard monitored tunnel cable with KON/ST/ÜL marking see NSHCGEÖU KON+ST+ÜL.

Construction

1-CBEH Cable Construction

Nine-layer construction to DS 072-2004 with four identified core groups. The semiconducting strippable layer and semiconducting inner sheath are part of the monitoring path and must not be omitted when matching a build.

1-CBEH cross-section showing three working cores, earth conductor, four control cores and the monitoring core
Flat cross-section of the 1-CBEH cable showing the full core package.
1-CBEH cable construction
No.LayerConstruction
1ConductorFine stranded tinned copper, class 5
2Separating foilSeparating foil over the conductor
3InsulationRubber insulation
4Semiconducting layerStrippable semiconducting layer
5Rubber sheathRubber sheath over the core
6FillerSemiconducting filler
7TapeTextile tape
8Inner sheathInner semiconducting sheath
9Outer sheathOuter chloroprene rubber sheath, yellow
AWorking coresThree power cores
BEarth conductorSeparate earth conductor
CControl coresFour control cores
DMonitoring coreDedicated monitoring conductor, shown as hl. in the size table

Designation elements

Conductor shape is RF. In the size table hl. is the monitoring conductor, so a build written 3 × 50 + 25 + 4 × 6 + hl. has three 50 mm² working cores, a 25 mm² earth conductor, four 6 mm² control cores and the monitoring conductor.

Optional construction

The cable can be produced with a textile braid under the sheath, designated 1-CBEH spec. State on the enquiry whether the braided variant is required, since it changes the outer diameter.

Applications

1-CBEH Applications

1-CBEH is used for flexible mains supply cords feeding engines on transferrable machines in gassy underground mines. The cable is sufficiently resistant to shock and abrasion for that duty.

Transferrable underground mining machine supplied by a yellow-sheathed flexible cable
1-CBEH supplying a transferrable machine in an underground roadway.
  • Motor supply to transferrable machines in gassy underground mines.
  • Installations wired for a four-control-core plus monitoring-core terminal arrangement.
  • Routes exposed to shock and abrasion within the stated bending radius.
  • Machines requiring a separate earth conductor rather than a concentric earth.

Application boundaries

The control and monitoring core cross-sections follow the machine terminal box, so state the machine type with the enquiry, along with whether the textile-braided 1-CBEH spec variant is required and the drum lengths needed.

Related monitored mining references

Compare NSHCGEÖU KON+ST+ÜL monitored tunnel cable for the German-standard equivalent duty and Type 240 underground coal mine cable for the Australian-standard route. Neither is an automatic substitute for the 1-CBEH terminal arrangement.

Specifications

1-CBEH Specifications

1-CBEH operating data
Rated voltage U₀/U0.6/1 kV
Manufacturing standardDS 072-2004
Test voltage3.5/2 kV
Maximum short-circuit temperature+250 °C
Conductor operating temperature+90 °C
Minimum laying temperature-15 °C
Minimum handling temperature-25 °C
Minimum storage temperature-35 °C
Sheath colourYellow
Standard packingWooden or metal drums

1-CBEH size and electrical table

Code and cross-sectionOuter diameterWeightBending radiusConductor resistanceShort-circuit current 1 sHeating time constantCurrent capacity in airCapacitanceInductanceCopper content
1-CBEH 3 × 25 + 16 + 4 × 4 + hl.43 mm2587 kg/km510 mm0.795 Ω/km3.58 kA316 s134 A0.373 µF/km0.297 mH/km1019 kg/km
1-CBEH 3 × 35 + 16 + 4 × 4 + hl.48 mm3378 kg/km550 mm0.565 Ω/km5.01 kA419 s163 A0.423 µF/km0.284 mH/km1313 kg/km
1-CBEH 3 × 50 + 25 + 4 × 6 + hl.52 mm3959 kg/km570 mm0.393 Ω/km7.15 kA546 s204 A0.447 µF/km0.278 mH/km1842 kg/km
1-CBEH 3 × 70 + 35 + 4 × 6 + hl.58 mm5412 kg/km630 mm0.277 Ω/km10.00 kA707 s251 A0.514 µF/km0.267 mH/km2528 kg/km
1-CBEH 3 × 95 + 50 + 4 × 6 + hl.63 mm6272 kg/km630 mm0.210 Ω/km12.16 kA714 s339 A0.570 µF/km0.260 mH/km3558 kg/km

All five builds are available to order, with 4 × 4 mm² control cores up to 3 × 35 mm² and 4 × 6 mm² from 3 × 50 mm² upward. Current capacity is the free-in-air value and must be derated for the installed condition.

Standards

1-CBEH Standards, Approvals and Order Documentation

Standards applied
ReferenceScopeOrder confirmation
DS 072-2004Manufacturing specification for the 1-CBEH constructionState the designation and full core package.

Approvals

Certification held for this construction
ApprovalStatus
Manufacturing conformity, DS 072-2004Held
Explosive atmosphere / gassy underground mine equipment approvalHeld
Routine electrical test package, 3.5/2 kV test voltageHeld

Order package

State the machine and motor rating, the working, earth and control core sizes required, whether the textile-braided 1-CBEH spec variant is needed, terminal box and gland details, drum lengths, and the project inspection, marking and documentation scope.

Compare by duty

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Engineering-led quotation

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