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MINING & TUNNELING CABLES TEBAOFLEX

PCBU-GC-FO 5 kV Mining Power Cable with 24 Single-Mode Fibres Alternative — TEBAOFLEX

TEBAOFLEX replacement-specification review for PCBU-GC-FO 5 kV mining power cable enquiries. Compare the three shielded EPR phases, ground and ground-check conductors, 24 single-mode fibres and the yellow and transparent TPU sheaths before quotation.

Product information
Brand
TEBAOFLEX
Product overview

PCBU-GC-FO mining-cable enquiries

An enquiry naming PCBU-GC-FO points to a 5 kV-class mining power cable designation used in Kabel Mining Korea literature for Latin American mines. The source describes three shielded power phases with EPR insulation, one grounding conductor, one ground-check conductor and 24 single-mode optical fibres, under a yellow polyurethane inner sheath, a reflective marking layer and a transparent polyurethane outer sheath. TEBAOFLEX can use the existing marking and circuit data to design a quotation, while the offered cable has its own drawing, material specification and duty limits.

Confirm the voltage first. The supplied sheet names a 5 kV class and shows a 4160 V marking example on the reflective layer, while one sentence in the same sheet refers to circuits not exceeding 2000 V. A quotation needs the actual system voltage, conductor sizes in AWG or kcmil, fibre count and type, and the monitoring circuit used with the ground-check conductor.

For a useful review, send the cable marking, the machine it feeds, the trailing or reeling duty, cable length and minimum ambient temperature. Our own (N)TMCGETMPU TPU-sheathed reeling mining cable is a starting point for a TPU construction with integrated monitoring.

Reference note: Third-party product names and part numbers on this page are used only to identify the cable a buyer is asking about. They are trademarks or designations of their respective owners. TEBAOFLEX is not affiliated with, authorised by or endorsed by those owners, and supplies its own constructions to the drawing stated in each quotation.

Construction

PCBU-GC-FO construction checkpoints

Mining cable cross-section with three individually screened phases, ground and ground-check conductors, optical unit and yellow TPU sheath
Illustrative PCBU-GC-FO construction with screened phases, ground-check conductor and optical unit. Layer dimensions and strand counts are schematic; confirm the ordered design against the approved drawing.

Reference-model data: The values below describe the cited PCBU-GC-FO source sheet for specification matching. They are not a TEBAOFLEX production drawing, test result, certificate, inventory statement, or guarantee of interchangeability. A TEBAOFLEX quotation identifies the proposed construction and approved ratings.

PCBU-GC-FO source construction and replacement checks
ElementSource descriptionCheck on TEBAOFLEX proposal
Power conductorsASTM flexible copperAWG or kcmil size, stranding class, DC resistance
Ground conductorASTM flexible copperSize relative to phase conductors
Internal semiconductor screenExtruded semiconductive layerElectric-field control
InsulationEPRThickness for the confirmed voltage, temperature rating
External semiconductor screenExtruded semiconductive layer and/or semiconductive tapeConstruction and strippability
Metal shieldingTinned copper braid on each power phaseCoverage and shield continuity
Optical fibre24 single-mode fibresFibre type, buffer, attenuation and termination
Ground-check conductorASTM flexible copper, TPEE or EPR insulatedSize and compatibility with the monitoring relay
Inner sheathYellow polyurethane (TPU)Material and thickness
Reflective layerReflective tapes with voltage marking, example 4160 VMarking text and visibility
Outer sheathTransparent polyurethane (TPU)Abrasion, cut and weather duty
Applications

Where a PCBU-GC-FO type is specified

Yellow heavy-duty trailing cable supplying a mobile drill rig in an open-pit mine

The source lists open-pit and underground mining machinery, especially equipment that is frequently relocated and dragged, where abrasion and friction are high.

  • Loaders, pumps, conveyors and drill rigs.
  • Longwall shearers and other mobile mining machinery.
  • Circuits that need a ground-check monitoring conductor and optical data in the same trailing cable.

State the drag, reeling or fixed duty in the enquiry: the source does not give bending radius, tensile load or size rows.

Specifications

PCBU-GC-FO reference characteristics

Reference-model data: The values below describe the cited PCBU-GC-FO source sheet for specification matching. They are not a TEBAOFLEX production drawing, test result, certificate, inventory statement, or guarantee of interchangeability. A TEBAOFLEX quotation identifies the proposed construction and approved ratings.

Characteristics stated in the PCBU-GC-FO source sheet
Reference propertySource statementSelection boundary
Voltage class5 kV in the sheet title; 4160 V marking exampleConfirm system voltage before quotation
Conflicting voltage sentenceSuitable for circuits not exceeding 2000 VNot used as a rating
Maximum continuous conductor temperature90°CConfirm for the proposed insulation
Cores3 shielded power phases, 1 ground, 1 ground checkConfirm conductor sizes
Optical fibres24 single-modeConfirm fibre standard and count
SheathsYellow TPU inner, transparent TPU outer, reflective marking layer betweenConfirm colours and marking text
Size rangeNot stated in the sourceProvide AWG or kcmil sizes in the RFQ
Standards

PCBU-GC-FO source references

Reference-model data: The values below describe the cited PCBU-GC-FO source sheet for specification matching. They are not a TEBAOFLEX production drawing, test result, certificate, inventory statement, or guarantee of interchangeability. A TEBAOFLEX quotation identifies the proposed construction and approved ratings.

References found in the source sheet
ReferenceSource context
ASTMNamed for the flexible power, ground and ground-check conductors, without a standard number
EPRPower-conductor insulation
TPUInner and outer sheath material

The source sheet names no cable standard or approval. Specify the standard, the routine and type tests and any mining approval required for the proposed cable in the purchase specification.

Compare by duty

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Engineering-led quotation

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