Port & Festoon Cables TEBAOFLEX

TROMMELFLEX KSM-S & (N)SHTOEU-SMK Spring & Motorized Drum Reeling Cable (0.6/1 kV)

Heavy-duty 0.6/1 kV spring-reel and motorized drum reeling cables—comprising the TROMMELFLEX KSM-S, TROMMELFLEX PUR-HF and (N)SHTOEU-SMK / (N)SHTÖU-J/O construction series—engineered to DIN VDE 0250-814 for gantry cranes, portal cranes, magnet cranes, excavating grabs and automated material-handling reels. Built with Class 5/6 flexible copper conductors, +90 °C 3GI3 EPR or TPE-E core insulation, central aramid tension support, vulcanized inner sheath, open-weave anti-torsion aramid braid and a 5GM5 polychloroprene or 11YM1 PUR outer jacket.

Product information
Brand
TEBAOFLEX
Product overview

Spring-driven cable reels and motorized monospiral or cylindrical cable drums subject their feeder cables to simultaneous axial tension, S-bend roller deflection and torsional twisting. TROMMELFLEX KSM-S, TROMMELFLEX PUR-HF and (N)SHTOEU-SMK (also written (N)SHTÖU-SMK) 0.6/1 kV drum reeling cables are engineered to DIN VDE 0250-814 to eliminate core corkscrewing and jacket delamination under continuous reversing reel duty.

In the classic (N)SHTOEU-SMK construction, Class 5 flexible tinned or bare copper conductors are insulated with +90 °C 3GI3 ethylene-propylene rubber (EPR) and cabled in a short lay pitch around a high-tenacity aramid/synthetic center cord. A pressure-extruded 5GM3 elastomeric inner sheath fills every interstice, while an open-weave aramid anti-torsion braid vulcanized beneath the black 5GM5 polychloroprene outer sheath locks the inner and outer jackets into a single torque-balanced tube.

For compact high-speed spring reels and multi-core control drums (up to 42G1.5 or 24G2.5), the TROMMELFLEX KSM-S and TROMMELFLEX PUR-HF variants utilize thin-wall high-modulus core insulation and either a tear-resistant 5GM5 rubber jacket or a halogen-free 11YM1 polyurethane jacket rated for travel speeds up to 180 m/min. Jiangsu Tebaoflex Special Cable Co., Ltd. holds ISO 9001:2015 certification (cert. 244-24-QI-17425-R0-Q) covering reeling cable production and third-party verification of conformity (ICR, cert. ICR/VC/HTT260331) against DIN VDE 0250-814.

Specify the series (KSM-S, PUR-HF or (N)SHTOEU-SMK), core count and cross-section, spring vs. motorized drum diameter and required length in your enquiry. TEBAOFLEX supplies custom drum lengths from a 50 m minimum order quantity with a standard lead time of 7–45 working days.

Explore the port and festoon cable range for related configurations.

For related VDE-standard rubber drum reeling cables in crane and hoisting duty, compare these specifications: NSHTOU / (N)SHTÖU 0.6/1 kV Low Voltage Reeling Cable (for standard DIN VDE 0250-814 heavy-duty polychloroprene drum reeling at 0.6/1 kV); NSHTÖU-J Rubber Reeling Cable 0.6/1 kV for Hoisting and Hauling Equipment (for multi-core hoisting, gantry, and material-handling drum feeders at 0.6/1 kV). Verify central aramid or textile support core, anti-torsion braid, and spring-drum torque before ordering.

Construction

Construction

The representative construction illustrates (N)SHTOEU-SMK 0.6/1 kV 4G50 mm² Heavy-Duty Drum Reeling Cable: four Class 5 flexible copper cores (blue, brown, black and green/yellow) insulated with +90 °C 3GI3 EPR and cabled around a central aramid tension cord, encased in a vulcanized light-grey elastomeric inner sheath, a wide-mesh high-tenacity aramid anti-torsion braid and a black 5GM5 flame- and oil-resistant polychloroprene outer sheath.

Cross-section of TROMMELFLEX KSM-S and (N)SHTOEU-SMK 0.6/1 kV drum reeling cable with four EPR-insulated copper cores around a central aramid cord, grey inner bedding and anti-torsion braid ring
Representative cable construction.
TROMMELFLEX KSM-S & (N)SHTOEU-SMK Spring & Motorized Drum Reeling Cable (0.6/1 kV) construction
ComponentMaterial and construction
ConductorsClass 5 extra-flexible (or Class 6 in KSM-S / PUR-HF control sizes) stranded bare or tinned copper conductors per DIN EN 60228 / VDE 0295 (1.5 mm² to 185 mm²).
Core insulation(N)SHTOEU-SMK: +90 °C 3GI3 EPR thermosetting elastomer. TROMMELFLEX KSM-S / PUR-HF: high-dielectric thin-wall EPR/TPE-E elastomer for reduced drum build-up diameter.
Central tension elementNon-hygroscopic synthetic or aramid central support core absorbing axial start-up snatch loads on spring-driven and motorized reels.
Vulcanized inner sheathExtruded light-grey 5GM3 elastomer or PUR inner bedding filling the core valleys to prevent longitudinal core migration.
Anti-torsion braid (SMK)Counter-wound high-tenacity aramid/polyester braid vulcanized between the inner and outer sheaths, rated for dynamic tensile stress up to 20–25 N/mm².
Outer jacketHeavy-duty black 5GM5 polychloroprene rubber ((N)SHTOEU-SMK / KSM-S) or yellow/black 11YM1 polyurethane (TROMMELFLEX PUR-HF), resistant to oil, UV, ozone and abrasion.
Applications

Applications

Choose (N)SHTOEU-SMK for heavy power and harsh outdoor crane/hoist drums, or TROMMELFLEX KSM-S / PUR-HF for compact spring reels and multi-core control/bus drums.

Portal crane leg mounted with a heavy-duty spring-driven and motorized cable drum paying out a black (N)SHTOEU-SMK reeling cable along a rail runway trench
Application illustration.
  • Industrial spring-operated cable reels on workshop gantry cranes, portal cranes, transfer cars and telescopic spreader beams.
  • Motorized monospiral and wide cylindrical cable drums on shipyard cranes, timber yard gantries, sewage treatment bridges and bulk hoppers.
  • Construction hoists, concrete batching plants and tunneling gantry reels exposed to mud, mineral oil, sharp aggregate and frequent directional reversals.
  • Combined power (4G/5G) and multi-core control (7G to 42G) reeling runs operating at travel speeds up to 120–180 m/min.

For magnet cranes, portal cranes, transfer cars, and directional guide-roller reels, explore these solutions: Reeling Cable Solutions for Cranes and Mobile Equipment (for low- and medium-voltage drum cable sizing and installation geometry); (N)12YRD11Y-J/O & (N)12YRDC11Y-J/O 0.6/1 kV High-Tensile PUR Reeling Cable (for cut-resistant 0.6/1 kV polyurethane outer sheath drum reeling). Confirm S-bend roller spacing, travel speed, and maximum pulling force for your reel.

Specifications

Specifications

TROMMELFLEX KSM-S & (N)SHTOEU-SMK Spring & Motorized Drum Reeling Cable (0.6/1 kV) technical data
ParameterValue
Rated voltage (U0/U)0.6/1 kV (AC test voltage 3,500 V / 5 min per DIN VDE 0250-814)
Maximum continuous conductor temperature+90 °C (+250 °C short-circuit, 5 s max.)
Ambient operating temperature (flexing)-35 °C to +80 °C ((N)SHTOEU-SMK / KSM-S rubber); -40 °C to +80 °C (TROMMELFLEX PUR-HF)
Permissible dynamic tensile load20 N/mm² ((N)SHTOEU-SMK) up to 25 N/mm² (KSM-S / PUR-HF with central aramid support)
Maximum reeling speedUp to 120 m/min (standard spring/motorized drum); up to 180 m/min (SMK / KSM-S guided monospiral reel)
Minimum dynamic bending radius7.5 × D to 10 × D depending on cable outside diameter and reel guide geometry
Quality & third-party conformityISO 9001:2015 cert. 244-24-QI-17425-R0-Q (reeling cable production); third-party verification of conformity ICR/VC/HTT260331 to DIN VDE 0250-814
Commercial supply termsMinimum order quantity 50 m; manufacturing lead time 7–45 working days
TROMMELFLEX KSM-S, PUR-HF & (N)SHTOEU-SMK 0.6/1 kV spring and motorized drum reeling cable specifications
Series & designationCore count × nominal cross-section (mm²)Nominal outside diameter (mm)Max. dynamic tensile load (N)Min. dynamic bending radius (mm)Continuous ampacity at 30 °C in free air (A)Approx. cable weight (kg/km)
(N)SHTOEU-SMK 0.6/1 kV4G2.514.220014030290
(N)SHTOEU-SMK 0.6/1 kV4G416.032016041395
(N)SHTOEU-SMK 0.6/1 kV4G617.848018053515
(N)SHTOEU-SMK 0.6/1 kV4G1021.480021574780
(N)SHTOEU-SMK 0.6/1 kV4G1624.61,280245991,090
(N)SHTOEU-SMK 0.6/1 kV4G2529.62,0002951311,610
(N)SHTOEU-SMK 0.6/1 kV4G3533.02,8003301622,110
(N)SHTOEU-SMK 0.6/1 kV4G5038.24,0003802022,890
(N)SHTOEU-SMK 0.6/1 kV4G7043.05,6004302503,820
(N)SHTOEU-SMK 0.6/1 kV4G9548.67,6004853014,990
(N)SHTOEU-SMK 0.6/1 kV3×120 + 3G2551.87,2005203525,820
(N)SHTOEU-SMK 0.6/1 kV3×150 + 3G2556.69,0005654047,060
(N)SHTOEU-SMK 0.6/1 kV3×185 + 3G3562.011,1006204618,590
(N)SHTOEU-SMK 0.6/1 kV5G619.660019553635
(N)SHTOEU-SMK 0.6/1 kV5G1023.41,00023574955
(N)SHTOEU-SMK 0.6/1 kV5G1627.01,600270991,340
(N)SHTOEU-SMK 0.6/1 kV5G2532.62,5003251311,980
TROMMELFLEX KSM-S / PUR-HF7G1.514.426011516310
TROMMELFLEX KSM-S / PUR-HF12G1.518.245014513495
TROMMELFLEX KSM-S / PUR-HF18G1.521.067517011695
TROMMELFLEX KSM-S / PUR-HF24G1.524.290019510910
TROMMELFLEX KSM-S / PUR-HF30G1.526.81,12521591,120
TROMMELFLEX KSM-S / PUR-HF12G2.521.275017018720
TROMMELFLEX KSM-S / PUR-HF18G2.524.61,125195151,030
TROMMELFLEX KSM-S / PUR-HF24G2.528.41,500225131,360

These are the standards this construction is designed and manufactured to (DIN VDE 0250-814 and DIN VDE 0298-4).

Continuous current ratings are based on +30 °C ambient air in free air; apply DIN VDE 0298-4 drum-layer derating factors (0.80 for 1 layer, 0.61 for 2 layers, 0.49 for 3 layers, 0.42 for 4 layers).

Third-party verification of conformity (ICR, cert. ICR/VC/HTT260331) against DIN VDE 0250-814 is based on test reports XMT0202600330W/EMC and /LVD (Shanghai Ximo Testing Technology, 2025-03-30).

Standards

Standards

TROMMELFLEX KSM-S & (N)SHTOEU-SMK Spring & Motorized Drum Reeling Cable (0.6/1 kV) standards and test references
Standard or specificationApplication
DIN VDE 0250-8140.6/1 kV flexible rubber reeling cables ((N)SHTÖU / (N)SHTOEU-SMK) for high mechanical stress on spring and motorized drums.
DIN EN 60228 / VDE 0295Class 5 and Class 6 flexible stranded copper conductors.
DIN VDE 0298-4Current-carrying capacities, ambient temperature factors and drum-layer derating rules for reeling cables.
ISO 9001:2015 (Cert. 244-24-QI-17425-R0-Q)Certified quality management system for reeling cable production (Jiangsu Tebaoflex Special Cable Co., Ltd.).

DIN VDE 0250-814 Drum Reeling Cable Standard Reference

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