Port & Festoon Cables TEBAOFLEX

NSHTOU / (N)SHTÖU 0.6/1 kV Low Voltage Reeling Cable

NSHTOU cable, written NSHTÖU in the German VDE code and (N)SHTÖU for builds based on DIN VDE 0250-814, is a 0.6/1 kV heavy-duty rubber reeling cable with an anti-torsion textile braid embedded in the sheath. It is used on motorized and spring cable drums, festoon systems, hoists and cranes, where the cable winds, unwinds and twists in service.

  • Voltage: 0.6/1 kV; AC test voltage 3.5 kV
  • Conductor: Class 5 tinned copper, 3 × 1.5 to 3 × 240 + 3 × 120/3E mm²
  • Insulation and sheaths: 3GI3 insulation, GM1b inner sheath, 5GM3 outer sheath, black or yellow
  • Travel speed: festoon up to 240 m/min; horizontal reeling up to 120 m/min
  • Temperature: fixed -40°C to +80°C; mobile -25°C to +80°C
  • Tensile load: up to 20 N/mm² of conductor cross-section

Send the core arrangement, length, drum type, travel speed and ambient temperature for a technical quotation.

Product information
SKU
TF-NSHTOU
Brand
TEBAOFLEX
Product overview

NSHTOU reeling cable for drums and festoon systems

NSHTOU / (N)SHTÖU is a 0.6/1 kV rubber reeling cable for equipment that winds, unwinds or guides the cable while it supplies power. An anti-torsion textile braid within the sheath distinguishes this construction from general rubber flexible cable. This page covers the low-voltage reeling family, its size range and the mechanical checks needed to match a cable to its drum.

Select the core arrangement for the circuit, then check the complete moving route. A cable that carries the required current can still be unsuitable if its diameter does not fit the drum, its allowable pull is exceeded or heat builds up in energized wound layers. The Specifications tab provides the published dimensions and the stated basis for drum-diameter and pulling-force calculations.

  • Use the family data for drum and festoon selection; confirm the actual movement and operating conditions.
  • Choose the protective-earth arrangement and any control or optical-fibre elements for the ordered construction.
  • Keep the electrical rating, cable-management system and termination requirements together when comparing sizes.

For a green-yellow protective conductor, see NSHTÖU-J reeling cable. For an underground loader reel, review NSHTOEU LHD cable.

For high-tensile S-bend guide-roller drums or abrasion-intensive polyurethane reeling, compare these constructions: TROMMELFLEX KSM-S & (N)SHTOEU-SMK Spring & Motorized Drum Reeling Cable (0.6/1 kV) (for aramid-reinforced rubber reeling under multi-directional roller deflection at 0.6/1 kV); (N)12YRD11Y-J/O & (N)12YRDC11Y-J/O 0.6/1 kV High-Tensile PUR Reeling Cable (for halogen-free PUR drum reeling in sharp-edged industrial yards at 0.6/1 kV). Check tensile rating, outer diameter, and sheath compound against your drum specification.

Construction

(N)SHTÖU 0.6/1kV Low Voltage Reeling Cable construction

The NSHTOU construction combines flexible conductors, elastomeric insulation and sheaths, and an anti-torsion textile braid. The table identifies the materials for this build; order examples below show distinct core arrangements.

NSHTOU construction materials
ConductorClass 5 stranded tinned copper; plain copper on request
Insulation3GI3 HEPR-based elastomer
Inner SheathGM1b elastomer
Outer Sheath5GM3 heavy-duty special rubber
Sheath ColourBlack or yellow
Maximum Conductor Temperature90°C
End of a yellow (N)SHTÖU 4 × 16 crane reeling cable from a TEBAOFLEX order, showing four copper conductors in green-yellow, brown, black and grey insulation and the anti-torsion braid as a ring of fine threads inside the sheath
Cut end of a yellow (N)SHTÖU 4 × 16 crane reeling cable from a TEBAOFLEX factory order. T: the ring of fine threads inside the sheath is the cut anti-torsion braid, embedded in the sheath. -J: the green-yellow core is the protective earth. Plain copper conductors on this order.

(N)SHTÖU Constructions from TEBAOFLEX Orders and Project Specifications

These builds come from TEBAOFLEX factory orders, as printed on the sheath, and from project specifications prepared for customers. Diameter, weight and test values are confirmed on the order datasheet.

(N)SHTÖU builds by TEBAOFLEX
ConstructionRated voltageDutySource
(N)SHTÖU-J 3×185+3×95/3, yellow0.6/1 kVBucket-wheel stacker-reclaimer reel, PolandFactory order; stacker-reclaimer case record
(N)SHTÖU-J 3×70+3×35/3, yellow0.6/1 kVBucket-wheel stacker-reclaimer reel, PolandFactory order; stacker-reclaimer case record
(N)SHTÖU-J 3×240+3×120/30.6/1 kVHeavy power reelingFactory order, sheath print
NSHTÖU-FO 3×95+1×3G50/3+12×2.5+12FO0.6/1 kVReeling cable with power, control and 12 optical fibresFactory order, sheath print
(N)SHTÖU 4×16, yellow sheath—Crane reelingFactory order
NSHTÖU-J 3×185+2×35+6FO (62.5/125)0.6/1 kVReclaimer reel in a coal-handling systemProject specification
(N)SHTÖU-J 3×10+3×10/30.6/1 kVSpreader cable-reel motor supplyProject specification
(N)SHTÖU-J 30×2.50.6/1 kVFestoon control cableProject specification
(N)SHTÖU-O 6×(2×1), screened0.6/1 kVFestoon intercom cableProject specification

The sheath prints and project specifications quoted above write the split protective earth as /3; the TEBAOFLEX tables on this site write the same arrangement as /3E.

End of a black 0.6/1 kV NSHTÖU-FO reeling cable, 3 × 95 + 1 × 3G50/3 + 12 × 2.5 + 12FO, from a TEBAOFLEX order: three copper power cores in grey, brown and black insulation, three green-yellow split earth cores, a bundle of twelve white control cores and a black optical-fibre element
Cut end of the NSHTÖU-FO 3 × 95 + 1 × 3G50/3 + 12 × 2.5 + 12FO factory order: three power cores, three green-yellow earth cores between them, a bundle of twelve control cores and a black optical-fibre element in one black sheath. Plain copper conductors on this order.
Sheath print on a black 0.6/1 kV reeling cable reading "0.6/1KV Reeling Cable 3x95SQ+1x3G50/3SQ+12x2.5SQ+12FO"
Sheath print of the same NSHTÖU-FO factory order.
Applications

(N)SHTÖU 0.6/1kV Low Voltage Reeling Cable applications

Applications

  • Motorized and spring-operated reeling drums
  • Horizontal reeling systems on cranes and transport machinery
  • Festoon systems with controlled cable loops
  • Hoists, lifting equipment and material-handling machinery
  • Drum and drag-cable service in dry, damp and wet industrial areas
  • Mobile power connections exposed to bending, tensile and torsional stresses

Selection Notes for Buyers

Select the conductor cross-section from the required current, route length, voltage-drop limit, ambient temperature, grouping and the applicable DIN VDE 0298-4 current rating. Reeling installations need an additional thermal check because multiple energized cable layers on a drum cannot dissipate heat as effectively as a freely exposed cable.

Mechanical selection should include the minimum drum and guide-roller diameters, the bending radius required by DIN VDE 0298-3, acceleration, travel distance, reversing frequency and maximum pulling force. The travel-speed figures are upper limits for the stated installation modes, not a substitute for checking the complete cable-management system. Keep the working tensile load within 20 N/mm² and do not use the cable as a load-bearing lifting member.

For an RFQ, provide the conductor arrangement, required length, drum orientation, number of cable layers, travel speed, duty cycle, ambient temperature, oil or water exposure, sheath colour and required inspection documents. This information allows the cable dimensions, conductor size and mechanical design to be checked against the actual machine.

Selection checks

Confirm the equipment interface, installation method, route length, movement or flexing duty, environmental exposure, conductor or core requirements and project documentation before final selection.

Specifications

NSHTOU / (N)SHTÖU Specifications

Values for the (N)SHTÖU 0.6/1 kV construction. Confirm the final core arrangement and dimensions on the order datasheet.

(N)SHTÖU technical data
ParameterValue
Rated voltage U0/U0.6/1 kV
Maximum operating voltageAC 0.7/1.2 kV; DC 0.9/1.8 kV
AC test voltage3.5 kV
ConductorClass 5 stranded tinned copper; plain copper on request
Insulation3GI3 HEPR-based elastomer
Inner sheathGM1b elastomer
Strength memberAnti-torsion textile braid embedded in the sheath
Outer sheath5GM3 heavy-duty special rubber, black or yellow
Ambient temperatureFixed -40°C to +80°C; mobile -25°C to +80°C
Maximum conductor temperature90°C
Short-circuit conductor temperature250°C maximum
Minimum bending radius, reeling5 × outer diameter up to 20 mm; 6 × outer diameter above 20 mm (DIN VDE 0298-3, Table 3 reference)
Maximum tensile load20 N/mm² of conductor cross-section
Travel speedFestoon up to 240 m/min; horizontal reeling up to 120 m/min
Current ratingDIN VDE 0298-4, reduced for energized drum layers
StandardsDIN VDE 0250-814 (construction reference); DIN VDE 0250-1; DIN VDE 0298-3
Flame test methodsVDE 0482-332-1-2; DIN EN 60332-1-2; IEC 60332-1
Oil-resistance test methodsHD/EN/IEC 60811-2-1; DIN VDE 0473-811-2-1

NSHTOU Sizes, Weights, Drum Diameter and Maximum Pull

Outer diameter and weight are the published values. The last three columns are calculated by TEBAOFLEX: the nearest AWG or kcmil size, the maximum working pull at 20 N/mm² on the phase conductors, and the smallest drum core diameter at the reeling bend radius above, using the maximum outer diameter. Earth conductors are not counted in the pull value.

NSHTOU / (N)SHTÖU sizes
Size (cores × mm²)Outer diameter min.–max. (mm)Approx. weight (kg/km)Nearest AWG / kcmilMax. pull (N)Min. drum core Ø (mm)
NSHTOU 3 × 1.511.2–14.423616 AWG90144
NSHTOU 3 × 2.512.6–16.130514 AWG150161
NSHTOU 3 × 415.3–19.639512 AWG240196
NSHTOU 3 × 616.4–20.952510 AWG360251
NSHTOU 3 × 1020.2–25.77658 AWG600308
NSHTOU 3 × 1622.5–28.610806 AWG960343
NSHTOU 3 × 3531.7–40.020302 AWG2 100480
NSHTOU 3 × 5037.1–46.826801/0 AWG3 000562
NSHTOU 3 × 7042.5–53.535302/0 AWG4 200642
NSHTOU 3 × 9548.2–60.644003/0 AWG5 700727
NSHTOU 3 × 12051.6–64.95250250 kcmil7 200779
NSHTOU 3 × 15056.2–70.77040300 kcmil9 000848
NSHTOU 3 × 18563.3–79.48320350 kcmil11 100953
NSHTOU 3 × 25 + 1630.4–38.427203 AWG1 500461
NSHTOU 3 × 35 + 1634.0–42.830102 AWG2 100514
NSHTOU 3 × 50 + 3 × 25/3E37.1–46.827301/0 AWG3 000562
NSHTOU 3 × 50 + 2538.6–48.634301/0 AWG3 000583
NSHTOU 3 × 70 + 3 × 35/3E42.5–53.537402/0 AWG4 200642
NSHTOU 3 × 70 + 3545.6–57.440102/0 AWG4 200689
NSHTOU 3 × 95 + 3 × 50/3E48.2–60.646903/0 AWG5 700727
NSHTOU 3 × 95 + 5053.1–66.754053/0 AWG5 700800
NSHTOU 3 × 120 + 3 × 70/3E51.6–64.96220250 kcmil7 200779
NSHTOU 3 × 120 + 7055.5–69.76818250 kcmil7 200836
NSHTOU 3 × 150 + 3 × 70/3E56.2–70.77480300 kcmil9 000848
NSHTOU 3 × 150 + 7064.0–80.49190300 kcmil9 000965
NSHTOU 3 × 240 + 3 × 120/3E69.9–87.711760500 kcmil14 4001 052

NSHTÖU vs NSHTÖU-J, NSHTÖU-FO, NSSHÖU and H07RN-F

Choosing between NSHTÖU and related rubber cables
DesignationWhat changesChoose it when
(N)SHTÖU (this page)0.6/1 kV reeling cable with an anti-torsion braidThe cable winds on a drum or runs in a festoon and must resist torsion
NSHTÖU-JSame family with a green-yellow earth coreThe protective conductor must run inside the reeling cable
NSHTÖU-FOAdds optical fibres to the power and control coresPower and data must share one drum
(N)SSHÖUHeavy rubber cable for special mechanical load, without the reeling strength memberThe route is dragged, trailing or fixed rather than wound on a motorized drum
H07RN-F450/750 V general rubber flexible cable without an anti-torsion braidLight mobile duty at 450/750 V
NSHTOEU LHDReeling cable build for load-haul-dump mining machinesThe drum is on an underground LHD loader

Sizing an NSHTOU Reeling Drum: Bend Radius and Pull Force

Two numbers decide whether a drum and its guide rollers suit an NSHTOU size. The minimum drum core diameter is twice the minimum bending radius: TEBAOFLEX specifies 5 × outer diameter for cables up to 20 mm and 6 × outer diameter above 20 mm in reeling duty, with DIN VDE 0298-3, Table 3 as the installation reference. The maximum pulling force is the tensile limit of 20 N/mm² multiplied by the conductor cross-section.

Diagram of a cable reeling drum showing the minimum bending radius from the drum centre, the drum core diameter, the cable outer diameter and the pulling force on the paid-out cable
Reeling-drum sizing (schematic, drawn for a cable above 20 mm outer diameter; guide roller not to scale). Thin blue line from the drum centre: minimum bending radius, 5 × cable outer diameter up to 20 mm and 6 × above 20 mm (DIN VDE 0298-3, Table 3 reference). Navy line across the core: drum core diameter, at least twice the bending radius. Small grey arrow: cable outer diameter. Thick blue arrow: maximum pulling force, 20 N/mm² × phase-conductor cross-section; earth conductors are not counted.

Example: NSHTOU 3 × 95 has an outer diameter of up to 60.6 mm, so its bending radius is 6 × 60.6 = 364 mm and the drum core needs at least 727 mm. Its three 95 mm² phase conductors (285 mm²) allow 285 × 20 = 5,700 N of working pull. The Specifications tab gives both values for every size.

Current rating follows DIN VDE 0298-4 and must be reduced for energized layers on the drum, because wound layers cannot shed heat like a cable in free air. Give the number of layers and the duty cycle with the enquiry.

Standards

(N)SHTÖU 0.6/1kV Low Voltage Reeling Cable standards and compliance

Construction, installation and test references for the NSHTOU reeling cable are listed below.

  • Minimum Bending Radius According to DIN VDE 0298-3, Table 3
  • Current-Carrying Capacity According to DIN VDE 0298-4
  • Construction DIN VDE 0250-814
  • General Requirements DIN VDE 0250-1
  • Guide to Use DIN VDE 0298-3
  • Electrical Tests DIN VDE 0472-501, 502, 503, 508
  • Non-Electrical Tests DIN VDE 0472-401, 402, 602, 303, 615
  • Tests Under Fire Conditions DIN VDE 0472-803, 804
  • Flame Test Methods VDE 0482-332-1-2; DIN EN 60332-1-2; IEC 60332-1
  • Oil-Resistance Test Methods HD/EN/IEC 60811-2-1; DIN VDE 0473-811-2-1

Where a project requires a test report, certificate, marking record or inspection release, include that requirement in the quotation request.

NSHTOU Cable: What (N)SHTÖU Means

NSHTOU is the keyboard spelling of NSHTÖU, the German VDE designation for a 0.6/1 kV heavy-duty rubber reeling cable with a strength member in the sheath. TEBAOFLEX builds it as (N)SHTÖU, a construction with reference to DIN VDE 0250-814: Class 5 tinned copper, 3GI3 insulation, GM1b inner sheath, an anti-torsion textile braid and a 5GM3 outer sheath. Buyers also write it NSHTOEU or (N)SHTOEU.

The designation is a VDE type code and reads letter by letter:

  • N – built to a VDE type; (N) – with reference to VDE
  • SH – heavy mechanical load
  • T – strength member (Tragorgan), here the anti-torsion braid
  • Ö – oil-resistant sheath
  • U – flame-resistant
  • -J / -O – with / without a green-yellow protective earth core

Every position of the code is explained in our guide to reading a VDE cable designation.

NSHTOU Cable FAQ

What does NSHTOU stand for?

NSHTOU is the keyboard spelling of NSHTÖU, a German VDE type code: N for a VDE standard type, SH for heavy mechanical load, T for the strength member (the anti-torsion braid), Ö for an oil-resistant sheath and U for flame resistance. It identifies a 0.6/1 kV rubber reeling cable for cable drums and festoons.

Are NSHTOU, NSHTÖU and NSHTOEU the same cable?

Yes. Ö is written O or OE when the umlaut is not available, so NSHTOU, NSHTOEU and NSHTÖU name the same designation. (N)SHTÖU marks a construction with reference to DIN VDE 0250-814, which is how TEBAOFLEX designates this cable.

What is the difference between NSHTÖU-J and NSHTÖU-O?

-J means the cable includes a green-yellow protective earth core; -O means it has no protective earth core. Choose -J when the protective conductor must run inside the reeling cable.

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