MINING & TUNNELING CABLES TEBAOFLEX

OnGcekż-G2 0.6/1 kV Single-Sheath Longwall & Heading Mining Trailing Cable

OnGcekż-G2 (OnGcekz-G2) is a 0.6/1 kV screened flexible mining trailing cable built to the WT-96/K-346 construction, with six EPR-insulated tinned copper power cores, each under a semi-conducting tape and 75% tinned copper/fibre braid, laid up around a central insulated and screened pilot group with a 25 mm² earth conductor under a single extra-heavy-duty ON-4 polychloroprene sheath.

Product information
SKU
PL-ONGCEKZ-G2-061KV
Brand
TEBAOFLEX
Product overview

Longwall face equipment, roadheaders and heading machines in Polish-standard and Central European coal mines draw heavy currents through a single trailing cable that is dragged, twisted and crushed every shift. OnGcekż-G2, also written OnGcekz-G2, answers this duty at 0.6/1 kV by splitting each phase over two power cores: six flexible tinned copper conductors with EPR insulation are laid up around a central group of insulated and screened pilot cores, with a 25 mm² tinned copper earth conductor.

Every power core carries a semi-conducting tape and a composite tinned copper/fibre braid with 75% coverage, so a damaged core faults to the screen and the earth-leakage protection trips quickly. The cable is finished with one extra-heavy-duty ON-4 polychloroprene sheath, 5.0 mm thick, that resists impact, abrasion, tearing, oil and water and is flame retardant. The reference schedule covers 6×35, 6×50, 6×70 and 6×95 mm² layouts and three dual-circuit layouts, 3×70+3×16, 3×70+3×25 and 3×70+3×35 mm², whose current ratings are stated per circuit, for example 190+117 A.

OnGcekż-G2 is the single-sheath version. Choose O2nGcekż-G2 when the route needs a double sheath with an open polyamide braid, OnGcekż-G for three-power-core trailing cable, and 1-CBEH where a gassy-mine cable with dedicated control and monitoring cores is specified. Approval documents for the destination mine are confirmed per order.

Explore the mining and tunneling cable range for related configurations.

Construction

OnGcekż-G2 (OnGcekz-G2) 0.6/1 kV Cable Construction & Layer Structure

The representative horizontal sample shows OnGcekż-G2 6x50+25+6x2.5 mm²: six tinned copper power cores with EPR insulation, semi-conducting tape and tinned copper/fibre braid screens, laid up around a central group of six screened 2.5 mm² pilot cores with a 25 mm² earth conductor under one black ON-4 polychloroprene sheath.

Flat 2D cross-section diagram of OnGcekż-G2 mining cable showing six screened power cores around a central screened pilot group, earth conductor and single polychloroprene sheath
OnGcekż-G2 cross-section: six screened power cores, central pilot group and earth.
OnGcekż-G2 0.6/1 kV Single-Sheath Longwall & Heading Mining Trailing Cable construction
ComponentMaterial and construction
Power ConductorsSix flexible tinned copper conductors to PN-EN 60228 (IEC 60228) Class 5, 35 mm² to 95 mm², or a dual-circuit 3x70 mm² plus 3x16, 3x25 or 3x35 mm² layout.
EPR InsulationEthylene-propylene rubber type IEP to PN-89/E-29100, 2.0 mm, over a polyester separator tape.
Power Core ScreenSemi-conducting tape plus composite tinned copper/fibre braid with 75% coverage on each power core.
Pilot Group and EarthInsulated and screened annealed tinned copper pilot cores (6x2.5, 7x4 or 1x4 mm²) at the centre, with a 25 mm² flexible tinned copper earth conductor.
Single ON-4 SheathOne extra-heavy-duty polychloroprene sheath type ON-4 to PN-89/E-29100, 5.0 mm, black, oil resistant and flame retardant.

OnGcekż-G2 Type Designation Breakdown

  • O: flexible rubber-sheathed (oponowy) cable
  • n: oil-resistant, flame-retardant polychloroprene sheath
  • G: mining (górniczy) duty
  • e: screened power cores (semi-conducting tape and tinned copper/fibre braid)
  • k: pilot (control) cores in the cable
  • ż: protective earth conductor
Applications

OnGcekż-G2 0.6/1 kV Mining Applications & Duty Scope

Specify OnGcekż-G2 where a 0.6/1 kV machine needs high current through split power cores and a single heavy sheath is sufficient.

OnGcekż-G2 trailing cable feeding a roadheader in an underground coal mine heading
OnGcekż-G2 trailing cable on an underground heading machine.
  • Longwall shearers, face conveyors and stage loaders fed at 0.6/1 kV through heavily stressed trailing cable.
  • Roadheaders and heading machines in coal and salt mines where the cable is dragged along the floor and around props.
  • Machines with two separately protected circuits, using the dual-circuit 3x70 mm² plus 16, 25 or 35 mm² layouts.
  • Mobile mining and industrial machines in methane and coal-dust hazard areas, subject to the approval documents required by the mine.

OnGcekż-G2 vs O2nGcekż-G2, OnGcekż-G and 1-CBEH Selection Boundary

OnGcekż-G2 compared with related screened mining cables
ModelPower coresSheathBest fit
OnGcekż-G2 (this page)Six (or 3+3 dual circuit)Single ON-4 polychloropreneHigh-current 0.6/1 kV face and heading machines
O2nGcekż-G2Six (or 3+3 dual circuit)Double layer with open polyamide braidSame layouts where extra tear and pull resistance is needed
OnGcekż-GThreePolychloropreneStandard three-core screened trailing duty
1-CBEHThree plus control and monitoring coresHeavy-duty elastomerGassy-mine machines needing control and monitoring cores

Single-sheath and double-sheath versions share the same core layouts but are not interchangeable without checking gland diameter and handling duty.

Related selection resources

OnGcekż-G2 (OnGcekz-G2) Frequently Asked Questions

What is the difference between OnGcekż-G2 and O2nGcekż-G2?

Both have six screened EPR power cores around a screened pilot group. OnGcekż-G2 has one ON-4 polychloroprene sheath; O2nGcekż-G2 has a double-layer jacket with an open polyamide braid between the layers.

Why does the cable have six power cores?

Each phase is split over two cores, which keeps the cable flexible while carrying high current. The dual-circuit layouts instead feed a main 3x70 mm² circuit and a smaller auxiliary circuit.

How is OnGcekz-G2 written without Polish characters?

OnGcekz-G2. Both spellings refer to the same 0.6/1 kV construction to WT-96/K-346.

What are the MOQ and lead time?

The minimum order quantity is 50 m and the manufacturing lead time is 7 to 45 working days, depending on layout and quantity.

Specifications

OnGcekż-G2 Dimensions, Ampacity & Technical Specifications

OnGcekż-G2 Key Specifications

  • Voltage: 0.6/1 kV
  • Layouts: 6x35 to 6x95 mm² plus dual-circuit 3x70+3x16 to 3x70+3x35 mm²
  • Screen: Semi-conducting tape and 75% tinned copper/fibre braid on each power core
  • Sheath: Single ON-4 polychloroprene layer, 5.0 mm
  • Supply: MOQ 50 m; 7 to 45 working days
OnGcekż-G2 0.6/1 kV Single-Sheath Longwall & Heading Mining Trailing Cable technical data
ParameterValue
Construction referenceWT-96/K-346; conductors to PN-EN 60228 (IEC 60228) Class 5; EPR and ON-4 compounds to PN-89/E-29100
Rated voltage0.6/1 kV
Core arrangementSix power cores (or 3+3 dual circuit) around a screened pilot group, with a 25 mm² earth conductor
Conductor temperature90 °C maximum; ambient -35 °C to +55 °C
Minimum bending radius8 x overall diameter
Commercial supply termsMinimum order quantity 50 m; manufacturing lead time 7 to 45 working days; final values confirmed on the quotation drawing
Selection boundary vs O2nGcekż-G2, OnGcekż-G and 1-CBEHChoose OnGcekż-G2 for six split power cores under one ON-4 sheath; choose O2nGcekż-G2 for a double sheath with polyamide braid, OnGcekż-G for three power cores and 1-CBEH for gassy-mine control and monitoring cores.

OnGcekż-G2 0.6/1 kV Reference Schedule

OnGcekż-G2 0.6/1 kV Single-Sheath Mining Trailing Cable — Reference Schedule
Size (mm²)Power Core Insulation (mm)Outer Jacket (mm)Max. O.D. or Min./Approx./Max. O.D. (mm)Approx. Weight (kg/km)Ampacity at 25 °C (A)Max. Recommended Tension (N)Next step
OnGcekż-G2 6x35+25+6x2.52.05.065.052501503150Request this size
OnGcekż-G2 6x50+25+6x2.52.05.065.061001884500Request this size
OnGcekż-G2 6x70+25+6x2.52.05.065.080702306300Request this size
OnGcekż-G2 6x95+25+7x42.05.075.093002768550Request this size
OnGcekż-G2 3x70+3x16+25+42.05.057.0/60.1/63.06470190+1173870Request this size
OnGcekż-G2 3x70+3x25+25+42.05.057.0/60.1/64.06875190+1494275Request this size
OnGcekż-G2 3x70+3x35+25+42.05.057.0/60.1/64.07015190+1804725Request this size

OnGcekż-G2 Construction and Rating Parameters

OnGcekż-G2 — Construction and Rating Parameters
ParameterValue
Rated voltage U0/U0.6/1 kV
Construction referenceWT-96/K-346
Power conductorsFlexible tinned copper, PN-EN 60228 (IEC 60228) Class 5
InsulationEthylene-propylene rubber (EPR) type IEP to PN-89/E-29100, 2.0 mm
Power core screenSemi-conducting tape plus composite tinned copper/fibre braid, 75% coverage
Earth conductorFlexible tinned copper, 25 mm²
Pilot coresAnnealed tinned copper in a group, insulated and screened, at the centre of the lay-up
Core identificationPower cores two red, two green, two natural (black, grey, brown on request)
Outer sheathSingle layer extra-heavy-duty polychloroprene type ON-4 to PN-89/E-29100, 5.0 mm, black
TemperaturesAmbient -35 °C to +55 °C; maximum conductor temperature 90 °C
Minimum bending radius8 x overall diameter

Dual-circuit ampacities such as 190+117 A give the main 3x70 mm² circuit and the auxiliary 3x16, 3x25 or 3x35 mm² circuit separately; three-value diameters are minimum/approximate/maximum.

Polish designations and the ZN / WT works standards are cited as construction references; TEBAOFLEX builds to the referenced construction and does not claim a Polish mining admission or third-party approval for it, so state the approval documents your mine requires when requesting a quotation.

ASCII part references for BOM and ERP entry: OnGcekz-G2 6x35+25+6x2.5, OnGcekz-G2 6x50+25+6x2.5, OnGcekz-G2 6x70+25+6x2.5, OnGcekz-G2 6x95+25+7x4, OnGcekz-G2 3x70+3x16+25+4, OnGcekz-G2 3x70+3x25+25+4, OnGcekz-G2 3x70+3x35+25+4.

Standards

OnGcekż-G2 Standards & Test References (WT-96/K-346)

OnGcekż-G2 0.6/1 kV Single-Sheath Longwall & Heading Mining Trailing Cable standards and test references
Standard or specificationApplication
WT-96/K-346Works construction reference for OnGcekż-G2 and O2nGcekż-G2 0.6/1 kV mining trailing cables.
PN-EN 60228 / IEC 60228Conductors of insulated cables: Class 5 flexible tinned copper conductors and maximum DC resistance.
PN-89/E-29100Polish compound specification for EPR insulation type IEP and polychloroprene sheath type ON-4.
IEC 60332-1-2Vertical flame propagation test for a single insulated wire or cable, the flame reference for the sheath.

Certifications and document support

TEBAOFLEX company certificates and quality system documentation

IEC Webstore — IEC 60228 conductor and IEC 60332-1-2 flame test publications (international references)

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