MINING & TUNNELING CABLES TEBAOFLEX

MCPJB, MCPTJB, MCPTJR and MSCPTJB Reinforced Shearer Cable

Reinforced, monitored coal shearer and mobile machine cables at 0.66/1.14 kV and 1.9/3.3 kV: MCPJB (semi-conductive screens, braided reinforcement, MT/T 818.3), MCPTJB and MCPTJR (metallic phase screens with braided B or wrapped R reinforcement) and the double-screened MSCPTJB for shuttle cars and roof-bolter drill rigs. Class 5 tinned copper, EPR insulation and chloroprene-type sheaths.

Product information
SKU
MCPJB-MCPTJB-MSCPTJB
Brand
TEBAOFLEX
Product overview

High-output longwall shearers, steep-seam combines, shuttle cars and roof-bolter drill rigs put more pulling and twisting load on their trailing cables than a standard shearer cable is designed for. In the Chinese MT coal-mine cable system, the suffix B or R marks a reinforced construction: B for a braided reinforcement layer and R for a wrapped reinforcement layer, applied between the inner and outer sheaths. This page covers four reinforced designations, MCPJB, MCPTJB, MCPTJR and MSCPTJB, from 0.66/1.14 kV to 1.9/3.3 kV.

MCPJB is the standard reinforced shearer cable of MT/T 818.3: semi-conductive rubber screens over the EPR-insulated power cores, control and monitoring cores (for example 3×50+1×25+3×1.5+3×1.5 mm2) and a braided reinforcement layer. MCPTJB and MCPTJR keep the reinforcement but replace the semi-conductive screens with tinned copper and fibre composite metallic screens for lower fault-loop impedance, at 0.66/1.14 kV and 1.9/3.3 kV in sizes from 10 mm2 to 240 mm2. MSCPTJB is an enterprise-standard double-screened variant at 0.66/1.14 kV, with metallic phase screens, a monitoring core and braided reinforcement, used on shuttle cars and roof-bolter drill rigs in layouts such as 3×16+1×10+1×10 mm2.

The standard MCP and MCPTJ shearer cables on our existing page already include an anti-torsion braid that binds the core assembly under a single outer sheath. The B and R designations add a separate reinforcement layer between two sheaths and are chosen where pulling load, steep gradients or long faces exceed that duty. MCPTJB, MCPTJR and MSCPTJB are enterprise designations that apply the MT 818 flame clauses, so their construction is confirmed on the order drawing.

Explore the mining and tunneling cable range for related configurations.

Construction

MCPJB, MCPTJB, MCPTJR and MSCPTJB Reinforced Shearer Cable Construction

The representative horizontal sample shows an MCPTJB 1.9/3.3 kV 3x70+1x35+4x4 mm2 reinforced shearer cable: three Class 5 tinned copper power cores with EPR insulation, semi-conductive screens and tinned copper and fibre composite metallic screens, an earth core, a four-core control and monitoring unit, an inner chloroprene-type sheath, a braided reinforcement layer and a flame-retardant outer sheath.

Flat 2D cross-section diagram of MCPTJB reinforced shearer cable showing three metallic-screened power cores, earth core, four-core monitoring unit, inner sheath, braided reinforcement layer and outer sheath
MCPTJB cross-section: three metallic-screened power cores, earth core, four-core control and monitoring unit, inner sheath, braided reinforcement layer and outer sheath.
MCPJB, MCPTJB, MCPTJR and MSCPTJB Reinforced Shearer Cable construction
ComponentMaterial and construction
Class 5 Tinned Copper ConductorsTinned annealed copper Class 5 conductors to GB/T 3956 / IEC 60228; power cores 10 mm2 to 240 mm2, control and monitoring cores 1.5 mm2 to 6 mm2.
EPR InsulationEthylene propylene rubber insulation rated 90 C continuous, with semi-conductive conductor and insulation screens on 1.9/3.3 kV cores.
Phase ScreensSemi-conductive rubber screen on MCPJB; tinned copper wire and fibre composite metallic screen on MCPTJB and MCPTJR; double screen arrangement on MSCPTJB as fixed on the order drawing.
Earth, Control and Monitoring CoresEarth core in the interstice plus control and monitoring (J) cores for pilot continuity and interlock circuits.
Inner SheathExtruded chloroprene-type rubber inner sheath forming a round bed for the reinforcement layer.
Reinforcement Layer (B or R)B: braided high-tenacity reinforcement layer; R: wrapped reinforcement layer; both take pulling and torsion load away from the conductors.
Flame-Retardant Outer SheathHeavy-duty chloroprene-type rubber outer sheath with tear, oil and abrasion resistance, designed to the MT/T 386 flame test.

MCPJB, MCPTJB, MCPTJR and MSCPTJB Type Designation Breakdown

  • MC: coal-mine mobile flexible cable for coal cutters and longwall shearers (采煤机橡套软电缆)
  • P / PT: semi-conductive rubber phase screen (P in MCPJB) or tinned copper/fibre composite metallic screen (PT in MCPTJB / MCPTJR)
  • SC (in MSCPTJB): enterprise double-screened metallic construction for 0.66/1.14 kV shuttle cars and roof-bolter drill rigs
  • J: integrated monitoring / ground-check core assembly for pilot continuity and interlock circuits
  • B: braided high-tenacity reinforcement layer applied between the inner and outer chloroprene-type sheaths
  • R: wrapped reinforcement layer between the inner and outer sheaths (MCPTJR), giving a slightly smaller O.D. than B
Applications

MCPJB, MCPTJB, MCPTJR and MSCPTJB Longwall Shearer & Shuttle-Car Applications

Select by phase screen type, reinforcement form and the haulage duty of the machine.

Reinforced MCPTJB shearer cable running in the cable handler chain of a longwall drum shearer on an underground coal face
Reinforced MCPTJB shearer cable running in the cable-handler chain of a longwall drum shearer on an underground coal face.
  • Longwall drum shearers on 0.66/1.14 kV and 1.9/3.3 kV faces where cable handler pull or face length exceeds the duty of standard MCP / MCPTJ cable.
  • Steep-seam and inclined-face combines where gravity load on the trailing cable calls for braided (B) or wrapped (R) reinforcement.
  • Shuttle cars and roof-bolter drill rigs on 0.66/1.14 kV using the double-screened MSCPTJB construction.
  • Replacement of reinforced shearer cable on Chinese coal machinery exported to overseas coal mines, matched to the original designation.

MCPJB, MCPTJB, MCPTJR and MSCPTJB vs Standard MCP and MCPTJ Selection Boundary

MCPJB, MCPTJB, MCPTJR and MSCPTJB compared with standard shearer and shuttle-car cables
ModelVoltage & Phase ScreenReinforcement LayerBest Fit
MCPJB (this page)0.66/1.14 kV, semi-conductive rubber (MT/T 818.3)B: braided layer between two sheaths0.66/1.14 kV shearers needing extra pull and torsion reinforcement
MCPTJB / MCPTJR (this page)0.66/1.14 & 1.9/3.3 kV, tinned Cu / fibre compositeB: braided or R: wrapped between sheathsHigh-pull longwall and steep-seam shearers (10 to 240 mm²)
MSCPTJB (this page)0.66/1.14 kV, double metallic screen + monitoringB: braided layer between two sheaths0.66/1.14 kV shuttle cars and roof-bolter drill rigs
Standard MCP / MCPTJ0.66/1.14 & 1.9/3.3 kV (MT/T 818.2 / 818.4)Core-binding anti-torsion braid under single sheathStandard longwall shearer duty within baseline MT/T 818 pull limits

Choose MCPJB, MCPTJB, MCPTJR or MSCPTJB where a separate braided (B) or wrapped (R) reinforcement layer between two sheaths is required; choose standard MCP or MCPTJ for baseline shearer duty.

Related selection resources

MCPJB, MCPTJB, MCPTJR and MSCPTJB Frequently Asked Questions

How do MCPJB, MCPTJB, MCPTJR and MSCPTJB differ in screening and reinforcement?

MCPJB (0.66/1.14 kV, MT/T 818.3) uses semi-conductive rubber phase screens and a braided reinforcement layer (B) between the inner and outer sheaths. MCPTJB and MCPTJR (0.66/1.14 kV and 1.9/3.3 kV, 10–240 mm²) use tinned copper and fibre composite metallic phase screens with either a braided (B) or wrapped (R) reinforcement layer. MSCPTJB (0.66/1.14 kV) is an enterprise double-screened metallic construction with a monitoring core and braided reinforcement for shuttle cars and roof-bolter drill rigs.

What is the difference between B (braided) and R (wrapped) reinforcement?

Both B and R place a dedicated high-tenacity reinforcement layer between an extruded inner chloroprene-type sheath and the heavy-duty outer sheath to absorb pulling and torsion load. B uses an open braided layer, while R (as in MCPTJR 3x95+1x50+4x6 and 3x120+1x70+4x6) uses a wrapped reinforcement layer that achieves a slightly smaller overall diameter for the same core layout.

When should I choose these B or R reinforced cables over standard MCP or MCPTJ?

Standard MCP and MCPTJ cables use an anti-torsion braid that binds the core assembly under a single outer sheath. Choose MCPJB, MCPTJB, MCPTJR or MSCPTJB when long faces, steep-seam gradients, heavy cable-handler pull or shuttle-car reeling require a separate reinforcement layer between two sheaths.

What are the minimum order quantity and manufacturing lead time?

The minimum order quantity (MOQ) is 50 m and the manufacturing lead time is 7 to 45 working days, with screen arrangement and reinforcement confirmed on the order drawing.

Specifications

MCPJB, MCPTJB, MCPTJR and MSCPTJB Dimensions, Current Rating & Technical Specifications

MCPJB, MCPTJB, MCPTJR and MSCPTJB Key Specifications

  • Models covered: MCPJB (0.66/1.14 kV), MCPTJB & MCPTJR (0.66/1.14 & 1.9/3.3 kV) and MSCPTJB (0.66/1.14 kV)
  • Conductor & insulation: Class 5 tinned copper (10 to 240 mm² power cores) with 90 °C EPR insulation
  • Screening options: Semi-conductive rubber (MCPJB), tinned Cu/fibre composite (MCPTJB, MCPTJR) or double metallic screen (MSCPTJB)
  • Sheath reinforcement: Separate braided (B) or wrapped (R) reinforcement layer between inner and outer chloroprene-type sheaths
  • Design references: MT/T 818.3-2009 (KA/T 818.3-2009) for MCPJB; enterprise specs applying MT 818.1 and MT/T 386 flame clauses
MCPJB, MCPTJB, MCPTJR and MSCPTJB Reinforced Shearer Cable technical data
ParameterValue
Design standard referenceMCPJB designed to MT/T 818.3-2009 (now KA/T 818.3-2009); MCPTJB, MCPTJR and MSCPTJB to enterprise standards applying the MT 818 flame clauses
Rated voltagesMCPJB and MSCPTJB 0.66/1.14 kV; MCPTJB and MCPTJR 0.66/1.14 kV and 1.9/3.3 kV
B vs R reinforcementB: braided reinforcement layer between inner and outer sheaths; R: wrapped reinforcement layer, slightly smaller diameter for the same core layout
Conductor temperature90 C continuous; 250 C short-circuit for max 5 s
Minimum bending radiusAt least 6 x overall diameter in dynamic service
Commercial supply termsMinimum order quantity 50 m; manufacturing lead time 7 to 45 working days; reinforcement and screen layout confirmed on the order drawing
Selection boundary vs MCP / MCPTJChoose MCP / MCPTJ for standard shearer duty with a core-binding anti-torsion braid; choose MCPJB, MCPTJB, MCPTJR or MSCPTJB where a separate reinforcement layer between two sheaths is required.

MCPJB and MSCPTJB 0.66/1.14 kV Reinforced Shearer and Shuttle-Car Cable Schedule

MCPJB (Semi-Conductive Screen) and MSCPTJB (Double-Screened) 0.66/1.14 kV Reinforced Cable — Nominal Dimensions and Current Rating
Model & Core Layout (mm²)Rated VoltagePhase ScreenReinforcementNom. Overall O.D. (mm)Approx. Mass (kg/km)Current Rating at 25 °C (A)Min. Bend Radius 6xD (mm)Next step
MCPJB 3x35+1x16+3x1.5+3x1.50.66/1.14 kVSemi-conductive rubberB (braided)46.53550150279Request this size
MCPJB 3x50+1x25+3x1.5+3x1.50.66/1.14 kVSemi-conductive rubberB (braided)51.04500185306Request this size
MCPJB 3x70+1x25+3x1.5+3x1.50.66/1.14 kVSemi-conductive rubberB (braided)55.65650230334Request this size
MCPJB 3x95+1x35+3x1.5+3x1.50.66/1.14 kVSemi-conductive rubberB (braided)60.87150280365Request this size
MSCPTJB 3x16+1x10+1x100.66/1.14 kVDouble screen (metallic)B (braided)33.51900100201Request this size
MSCPTJB 3x25+1x16+1x100.66/1.14 kVDouble screen (metallic)B (braided)37.42550130224Request this size
MSCPTJB 3x35+1x16+1x100.66/1.14 kVDouble screen (metallic)B (braided)40.63150150244Request this size
MSCPTJB 3x50+1x16+1x100.66/1.14 kVDouble screen (metallic)B (braided)44.84000185269Request this size

MCPTJB and MCPTJR 0.66/1.14 kV and 1.9/3.3 kV Metallic-Screened Reinforced Shearer Cable Schedule

MCPTJB / MCPTJR 0.66/1.14 kV and 1.9/3.3 kV Metallic-Screened Reinforced Shearer Cable — Nominal Dimensions and Current Rating
Model & Core Layout (mm²)Rated VoltagePhase ScreenReinforcementNom. Overall O.D. (mm)Approx. Mass (kg/km)Current Rating at 25 °C (A)Min. Bend Radius 6xD (mm)Next step
MCPTJB 3x35+1x16+4x40.66/1.14 kVTinned Cu / fibre compositeB (braided)50.24200150301Request this size
MCPTJB 3x50+1x25+4x40.66/1.14 kVTinned Cu / fibre compositeB (braided)54.65200185328Request this size
MCPTJB 3x70+1x35+4x40.66/1.14 kVTinned Cu / fibre compositeB (braided)59.46550230356Request this size
MCPTJR 3x95+1x50+4x60.66/1.14 kVTinned Cu / fibre compositeR (wrapped)63.28050280379Request this size
MCPTJB 3x35+1x16+4x41.9/3.3 kVTinned Cu / fibre compositeB (braided)56.05150150336Request this size
MCPTJB 3x50+1x25+4x41.9/3.3 kVTinned Cu / fibre compositeB (braided)60.26200185361Request this size
MCPTJB 3x70+1x35+4x41.9/3.3 kVTinned Cu / fibre compositeB (braided)64.87600230389Request this size
MCPTJB 3x95+1x50+4x61.9/3.3 kVTinned Cu / fibre compositeB (braided)69.69300280418Request this size
MCPTJR 3x120+1x70+4x61.9/3.3 kVTinned Cu / fibre compositeR (wrapped)73.010800325438Request this size

Current ratings are nominal values for a single cable in air at 25 C and 90 C conductor temperature; apply cable handler and layering derating as required by the machine manufacturer.

China MA safety-mark coverage is model- and size-specific; no MA coverage is claimed for these reinforced designations on this page, so state the certificate requirement of the destination mine when requesting a quotation.

ASCII part references for BOM and ERP entry: MCPJB 3x35+1x16+3x1.5+3x1.5, MCPJB 3x50+1x25+3x1.5+3x1.5, MCPJB 3x70+1x25+3x1.5+3x1.5, MCPJB 3x95+1x35+3x1.5+3x1.5, MSCPTJB 3x16+1x10+1x10, MSCPTJB 3x25+1x16+1x10, MSCPTJB 3x35+1x16+1x10, MSCPTJB 3x50+1x16+1x10, MCPTJB 3x35+1x16+4x4, MCPTJB 3x50+1x25+4x4, MCPTJB 3x70+1x35+4x4, MCPTJR 3x95+1x50+4x6, MCPTJB 3x95+1x50+4x6, MCPTJR 3x120+1x70+4x6.

Standards

MCPJB, MCPTJB, MCPTJR and MSCPTJB Standards & Test References (MT/T 818.3, MT/T 386)

MCPJB, MCPTJB, MCPTJR and MSCPTJB Reinforced Shearer Cable standards and test references
Standard or specificationApplication
MT/T 818.3-2009 (KA/T 818.3-2009)Cables for coal mines, Part 3: screened, monitored and reinforced flexible cables for coal shearers rated up to 1.9/3.3 kV (MCPJB, MCPJR).
MT 818.1-2009 (KA 818.1-2009)Cables for coal mines, Part 1: general requirements for mobile flexible cables.
MT/T 386-2011 (KA/T 386-2011)Flame-retardant performance test methods and assessment rules for coal mine cables.
GB/T 3956 / IEC 60228Conductors of insulated cables: Class 5 flexible copper conductor construction and maximum DC resistance.

Certifications and document support

TEBAOFLEX company certificates and quality system documentation

National Public Service Platform for Standards Information (SAMR, China) — GB/T and coal-industry standard records

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