Port & Festoon Cables TEBAOFLEX

Pendant Control Cable with Twin Steel Support Elements

300/500 V pendant control cable with two steel support elements for suspended control stations and movable consoles. Choose the 2ST PVC-insulated or R-type XLPE-insulated construction by circuit count, hanging length and termination geometry.

Product information
Brand
TEBAOFLEX
Product overview

This pendant control cable family provides 300/500 V control connections with two steel support elements running along opposite sides of the cable. The 2ST construction uses extra-fine Class 6 copper conductors and PVC insulation; the R-type construction uses Class 5 copper conductors and XLPE insulation inside a twin-lobed PVC sheath.

Select the construction before selecting the circuit count. The support elements transfer suspended tensile forces to the designated clamps, while the insulated conductors carry the control circuits. This changes the suspension and termination design compared with an ordinary round control cable. Clamp dimensions must accommodate the support-member spacing or the complete twin-lobed profile.

The 2ST range covers 8G1.5, 12G1.5 and 20G1.5 configurations for movable panels and self-supporting shaft connections in high-rack equipment. R-type options cover 5 to 30 conductors of 1.5 mm² for overhead-crane pendant stations. Its documented suspended length is up to 50 m; use its own mechanical data when planning that route.

Specify the series, circuit schedule, suspended length, pendant mass and suspension arrangement with the enquiry. Check the flexible bending radius at the transition into the console and along any moving route. The configuration tables retain the different profiles and weights so the gland, clamp and available clearance can be matched to the selected cable.

Explore the port and festoon cable range for related configurations.

For self-supporting festoon and single-central-messenger crane control cables, compare these specifications: KYFLTFCY 300/500 V EMC Flat Festoon Cable with Suspension Element (for 300/500 V EMC-screened flat festoon installations with an integrated suspension strand); YSLTOE-J 300/500V Basket Control Cable (for round 300/500 V control drops supported by a central synthetic or steel strain-relief core). Check external support wire breaking load, core count, and pendant clamp compatibility before ordering.

Construction

Construction

The representative 2ST 8G1.5 illustration shows eight insulated copper cores, including one green/yellow protective conductor, inside a black PVC cable body. Two separate steel support strands occupy opposite lateral extensions of the sheath. R-type uses the different XLPE-insulated, twin-lobed construction listed below.

2ST 8G1.5 cross-section showing eight insulated copper cores and two separate lateral steel support elements
Representative cable construction.
Pendant Control Cable with Twin Steel Support Elements construction
ComponentMaterial and construction
2ST conductorBare copper, extra-fine Class 6 stranding according to IEC 60228 / VDE 0295.
2ST insulation and identificationSpecial PVC insulation; black cores with white numbers, plus a green/yellow protective conductor in G configurations.
2ST assemblySpecial textile wrapping around the laid-up insulated cores supports sliding between the core assembly and sheath.
2ST support and sheathTwo opposing steel support elements integrated into a black special-PVC outer sheath.
R-type conductor and insulationPlain copper, Class 5 according to IEC 60228, with flexible XLPE core insulation.
R-type profileTwin-lobed PVC outer sheath with lateral steel suspension strands; use the overall width × height shown in its table.
Applications

Applications

Use the twin steel supports with purpose-designed anchoring hardware to carry the suspended mechanical load at a pendant station, movable console or permitted shaft connection.

Suspended black pendant control cable entering a crane push-button station through a supported strain-relief assembly
Application illustration.
  • 2ST: movable control panels, suspended control consoles and self-supporting shaft connections in high-rack systems; outdoor use within the stated operating conditions.
  • R-type: remote-control push-button stations for overhead cranes, with a maximum suspended cable length of 50 m.
  • Connect the steel support members to the designated strain-relief points so the electrical terminals do not carry the suspended mechanical load.
  • Keep the series-specific bending radius at the pendant entry and moving transition. Include the complete cable profile when selecting clamps and glands.
  • 2ST is not suitable for lift applications. Use a cable selected for the actual lift duty when that is the installation requirement.

When designing overhead hoist pendant stations and travelling crane festoon loops, review these resources: Crane Cable Manufacturer (for engineering support across crane festoon, reeling, basket, and pendant cable families); RONDOFLEX & PLANOFLEX Crane Festoon & Travelling Cable Series (0.6/1 kV) (for 0.6/1 kV round and flat rubber festoon cables on heavy gantry and bridge cranes). Confirm suspension height, oil and weather exposure, and numbered core layout.

Specifications

Specifications

Pendant Control Cable with Twin Steel Support Elements technical data
ParameterValue
Rated voltage U₀/U300/500 V
Cable dutySuspended pendant and movable-console control connections
2ST conductor / insulationClass 6 bare copper / PVC
R-type conductor / insulationClass 5 plain copper / XLPE
Outer sheathBlack PVC with two lateral steel support elements
2ST configurations8G1.5, 12G1.5 and 20G1.5
R-type configurations5–30 × 1.5 mm²; G configurations as separately listed
2ST 300/500 V pendant cable configurations
Model and configuration (mm²)Cable body diameter (mm)Support-wire centre distance (mm)Copper index (kg/km)Mass approx. (kg/km)
2ST 8G1.513.619115430
2ST 12G1.515.521172.8510
2ST 20G1.52025288720
R-type 300/500 V pendant cable configurations
Model and configuration (mm²)Overall width × height approx. (mm)Mass approx. (kg/km)
R-type 5 × 1.520 × 9.5210
R-type 8 × 1.524 × 12.5300
R-type 12 × 1.524 × 12.5350
R-type 12G1.524 × 12.5350
R-type 16 × 1.525.5 × 14.5440
R-type 20 × 1.527 × 15.5520
R-type 20G1.527 × 15.5520
R-type 30 × 1.530 × 19700
2ST and R-type electrical, thermal and mechanical data
Parameter2ST constructionR-type construction
AC test voltage4 kV2.5 kV
Flexible temperature condition−15°C to +90°CMobile cable surface: −25°C to +60°C
Maximum conductor temperature in serviceSee the specified flexible operating condition+90°C
Short-circuit conductor temperature—+250°C
Minimum bending radius, moving20 × cable body diameter10 × D
Steel support mechanical valueTensile strength: 2100 N per support elementMaximum tensile load of the two supports together: 1000 N
Suspended routeMovable consoles and high-rack shaft connectionsMaximum hanging length: 50 m

G denotes a configuration containing a green/yellow protective conductor; the stated total core count includes that conductor. R-type rows marked × do not add a protective conductor to the listed count.

2ST cable-body diameter and support-wire centre distance are separate dimensions. R-type dimensions describe the complete width × height profile.

The 2ST support value is tensile strength per steel element. The R-type value is the specified maximum load for both supports together; use the correct series value in the suspension design.

D is the cable diameter used for the selected construction. Maintain the specified moving bend radius throughout the suspended transition.

Dimensions and masses are nominal selection data. Include suspension hardware, hanging length and pendant load with the required configuration.

Standards

Standards

Pendant Control Cable with Twin Steel Support Elements standards and test references
Standard or specificationApplication
IEC 60228 / VDE 02952ST: Class 6 copper conductors; R-type: IEC 60228 Class 5 copper conductors.
VDE 0250Construction basis for the 2ST PVC control cable.
VDE 0293-3342ST black insulated-core identification with white numbers.
IEC 60332-1-22ST flame-retardant cable reference.
AC dielectric testing2ST: 4 kV; R-type: 2.5 kV.
R-type mechanical testsAlternating/reversed bending and torsional-resistance test references.
Compare by duty

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Compare these cable options by service combination, movement, load, voltage and transmission requirement.

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