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MINING & TUNNELING CABLES TEBAOFLEX

Type 245 Flexible Rubber Mining Cable 1.1–6.6 kV

Type 245 mining cable is a flexible rubber cable family for 1.1 kV, 3.3 kV and 6.6 kV longwall shearer, continuous-miner and peripheral longwall cable service. Its supplied construction combines flexible stranded tinned annealed copper, EPR insulation, semiconductive screening, central extensible pilots, interstitial earth conductors, open-weave reinforcement and a heavy-duty PCP sheath.

  • Voltage variants: Type 245.1 — 1.1 kV; Type 245.3 — 3.3 kV; Type 245.6 — 6.6 kV
  • Conductor: flexible stranded tinned annealed copper
  • Insulation: EPR compound
  • Screening: semiconductive conductor/insulation screens as specified by voltage variant, plus semiconductive PCP overall core screen
  • Monitoring and earth: three central extensible pilots and interstitial earth conductors
  • Sheath: heavy-duty PCP, black; CPE/CSP available on request
  • Temperature: +90 °C maximum continuous operating temperature; −25 °C minimum installation temperature
  • Standard: AS/NZS 1802; supplied flame-performance reference C1

Send the equipment, voltage variant, conductor area, cable length, route and documentation requirements for a technical quotation.

Product information
Brand
TEBAOFLEX
Product overview

Type 245 mining cable for longwall and continuous-miner service

This Type 245 mining cable is a flexible rubber cable family listed in the supplied datasheet for longwall shearers, continuous miners and peripheral longwall cable service. The family is organized by voltage and conductor area so a buyer can start with the machine supply requirement: Type 245.1 covers 1.1 kV, Type 245.3 covers 3.3 kV, and Type 245.6 covers 6.6 kV. The same page keeps those variants together while preserving their separate dimensional data.

The cable combines flexible tinned-copper conductors, EPR insulation, semiconductive screening, central extensible pilot conductors, interstitial earth conductors, open-weave reinforcement and a heavy-duty PCP sheath. The pilot arrangement is relevant where the cable system requires earth-continuity monitoring and control circuits, as stated in the source application note. See the mining and tunnelling cable range for adjacent cable families.

  • Choose by: voltage variant, conductor area and the machine’s cable-service requirement.
  • Confirm before ordering: existing cable marking, route, length, drum or guide arrangement, terminations and required documents.
  • Important boundary: the supplied datasheet does not state a minimum bending radius, permitted tensile load or travel speed, so those values must be confirmed for the actual installation.
Construction

Type 245 mining cable construction

The Type 245 construction uses a flexible power-core arrangement with semiconductive layers, earth-continuity and control elements, textile reinforcement and a heavy-duty rubber sheath. The conductor screen is specified for cables rated 3.3 kV and above; the source does not state that screen for the 1.1 kV variant.

Type 245 cable cross-section showing power cores, pilot cores, earth conductors and reinforcement
Supplied Type 245 cross-section illustrating the power-core, pilot, earth and reinforcement arrangement.

Layer arrangement

Construction elementSource-listed construction
ConductorFlexible stranded tinned annealed copper
Conductor screenSemi-conductive compound for cables rated 3.3 kV and above
InsulationEPR compound
Insulation screenSemi-conductive elastomer
Cradle separatorSemiconductive PCP
Central extensible pilotEPR-covered flexible stranded tinned copper
Overall core screenSemiconductive PCP filling and covering
Interstitial earth conductorSemi-conductive PCP-covered flexible stranded tinned copper
Reinforcing braidOpen-weave yarns
SheathHeavy-duty PCP sheath; CPE/CSP sheath available upon request

The supplied product image shows the black outer sheath, visible braid and exposed core arrangement. Final cable termination and the connection of pilot and earth functions must follow the equipment and protection design.

Applications

Type 245 mining cable applications

The supplied datasheet identifies Type 245 for longwall shearer cable service and also for continuous miners and peripheral longwall cable service. Its three central pilots are stated to support earth-continuity monitoring and control circuits.

  • Longwall shearers: select the voltage variant and conductor area required by the machine supply.
  • Continuous miners: confirm the existing cable marking, core functions and protection-system interface before cross-referencing.
  • Peripheral longwall service: confirm route length, handling method, guide or drum arrangement and cable quantity.
  • Mobile mine cable routes: the datasheet gives application and temperature limits but does not provide a minimum bend radius, tensile load or travel speed; obtain those values for the actual route before release.

For a quotation, provide the equipment nameplate or existing cable marking, voltage, conductor area, required length, installation route, terminations, inspection documents and any project-specific standard or marking requirement. Do not treat a Type 245 size-only match as proof of mechanical interchangeability.

Specifications

Type 245 mining cable specifications

The following values are transcribed from the supplied Type 245 datasheet. The dimensional tables are separated by voltage variant because the insulation, screen and available conductor-area ranges differ. Confirm the final size, route and document requirements before quotation.

PropertySource-listed value
ModelType 245 flexible rubber mining cable
Voltage rating1.1 kV Type 245.1; 3.3 kV Type 245.3; 6.6 kV Type 245.6
Maximum continuous operating temperature+90 °C
Minimum installation temperature−25 °C
Sheath colourBlack
Flame performanceC1
Installation conditionsLongwall shearer, continuous miner and peripheral longwall cable service

How to use the dimensional data

Use the voltage variant first, then check conductor area, nominal outer diameter and mass against the machine interface, cable supports and handling equipment. The source does not state current capacity, minimum bending radius, tensile load or travel speed; those items require project confirmation.

Type 245.1 — 1.1 kV dimensions and mass

Voltage variantCoresArea (mm²)Conductor strandInsul. (mm)Core screen strandScreen (mm²)Pilot strandPilot cover (mm)Sheath (mm)Cable Dia. (mm)Mass (kg/100m)
Type 245.1 — 1.1 kV316133/0.402.069/0.251.828/0.250.84.142.6235
Type 245.1 — 1.1 kV325259/0.361.691/0.251.828/0.250.84.243.4269
Type 245.1 — 1.1 kV335287/0.401.6140/0.251.428/0.250.84.445.6315
Type 245.1 — 1.1 kV350703/0.301.7120/0.301.028/0.250.84.848.4390
Type 245.1 — 1.1 kV370988/0.301.8180/0.301.028/0.250.85.153.9501
Type 245.1 — 1.1 kV3951332/0.302.0150/0.301.028/0.250.85.660.4630
Type 245.1 — 1.1 kV31201702/0.302.1195/0.301.228/0.250.86.065.5765
Type 245.1 — 1.1 kV31502146/0.302.3235/0.301.228/0.250.86.370.5915

Type 245.3 — 3.3 kV dimensions and mass

Voltage variantCoresArea (mm²)Conductor strandInsul. (mm)Core screen strandScreen (mm²)Pilot strandPilot cover (mm)Sheath (mm)Cable Dia. (mm)Mass (kg/100m)
Type 245.3 — 3.3 kV325259/0.363.091/0.251.528/0.250.85.251.1338
Type 245.3 — 3.3 kV335287/0.403.0140/0.251.028/0.250.85.454.5398
Type 245.3 — 3.3 kV350703/0.303.0120/0.301.028/0.250.85.756.8490
Type 245.3 — 3.3 kV370988/0.303.0180/0.301.228/0.250.86.061.2592
Type 245.3 — 3.3 kV3951332/0.303.0235/0.301.228/0.250.86.466.6739
Type 245.3 — 3.3 kV31201702/0.303.0300/0.301.228/0.250.86.771.0870
Type 245.3 — 3.3 kV31502146/0.303.0375/0.301.228/0.250.87.075.21028

Type 245.6 — 6.6 kV dimensions and mass

Voltage variantCoresArea (mm²)Conductor strandInsul. (mm)Core screen strandScreen (mm²)Pilot strandPilot cover (mm)Sheath (mm)Cable Dia. (mm)Mass (kg/100m)
Type 245.6 — 6.6 kV350703/0.305.0120/0.301.428/0.250.86.767.2635
Type 245.6 — 6.6 kV370988/0.305.0180/0.301.428/0.250.87.071.7755
Type 245.6 — 6.6 kV3951332/0.305.0235/0.301.428/0.250.87.477.1905
Type 245.6 — 6.6 kV31201702/0.305.0300/0.301.428/0.250.87.781.31050
Type 245.6 — 6.6 kV31502146/0.305.0375/0.301.428/0.250.88.085.81210
Standards

Type 245 mining cable standards and references

The supplied product datasheet lists the following standard and reference information. The wording is retained as source-listed information and is not expanded into a separate certificate or approval claim.

SubjectSource-listed reference
Product standardAS/NZS 1802
Flame performanceC1
Voltage designationsType 245.1 — 1.1 kV; Type 245.3 — 3.3 kV; Type 245.6 — 6.6 kV

For the RFQ, state the required AS/NZS 1802 documentation, inspection or test-report scope, cable marking, voltage variant and destination requirements.

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