Port & Festoon Cables TEBAOFLEX

STS (Ship-to-Shore) Quay Crane Main Drum & Spreader Reeling Cable (0.6/1–20 kV)

Complete dynamic reeling and travelling cable solutions (0.6/1 kV to 12/20 kV) engineered for Ship-to-Shore (STS) container quay cranes—covering the medium-voltage main gantry monospiral drum cable (3.6/6 kV, 6/10 kV, 8.7/15 kV and 12/20 kV with integrated optical fibres), the vertical spreader drum/basket cable (0.6/1 kV anti-torsion multi-core) and the high-speed boom trolley festoon system. Manufactured under Jiangsu Tebaoflex Special Cable Co., Ltd.'s ISO 9001:2015 certified reeling cable scope to DIN VDE 0250-813 and DIN VDE 0250-814.

Product information
Brand
TEBAOFLEX
Product overview

Ship-to-Shore (STS) Super-Post-Panamax container quay cranes rely on three synchronized moving cable systems: the medium-voltage main gantry monospiral drum cable running along the waterside quay rail, the vertical spreader reeling or gravity-basket cable descending from the trolley to the container headblock, and the high-speed boom catenary festoon loop feeding the main trolley.

For the STS main gantry reel (typically 6/10 kV, 8.7/15 kV or 12/20 kV with 5,000–12,000 kVA installed crane load), TEBAOFLEX manufactures R-(N)TSCGEWÖU / (N)TSCGEWOEU electro-optic reeling cables in accordance with DIN VDE 0250-813. Three Class 5 flexible tinned-copper phase cores with triple-extruded semiconductive/EPR insulation are cabled with two split tinned-copper earth cores and a 12- or 24-fibre single-mode (E9/125) or multimode (G50/125) optical subunit inside an aramid-braid-reinforced 5GM5 marine polychloroprene jacket.

For the vertical STS spreader reel and boom festoon, 0.6/1 kV DIN VDE 0250-814 constructions (such as 36G2.5 / 44G2.5 central-aramid spreader cables and 1×120–1×240 mm² or 4G50–4G95 mm² boom festoon cables) withstand hoist speeds up to 180 m/min and trolley speeds up to 240 m/min. Jiangsu Tebaoflex Special Cable Co., Ltd. holds ISO 9001:2015 certification (cert. 244-24-QI-17425-R0-Q) covering reeling cable production and third-party verification of conformity (ICR, cert. ICR/VC/HTT260331) against DIN VDE 0250-813/-814.

Specify your STS crane subsystem (main MV gantry drum, vertical spreader reel or boom festoon), operating voltage, cross-section and travel length in your RFQ. TEBAOFLEX supplies custom lengths from a 50 m minimum order quantity with a standard lead time of 7–45 working days.

Explore the port and festoon cable range for related configurations.

For related automated container yard reeling cables and VDE-standard medium-voltage crane drum constructions, compare: E-RTG & Automated Container Crane (ASC / RMG) High-Speed Reeling Cable (0.6/1–20 kV) (for high-speed ASC, RMG, and E-RTG yard crane reeling up to 20 kV); NTSCGEWOU / (N)TSCGEWÖU+FO Medium Voltage Crane Reeling Cable (for DIN VDE 0250-813 medium-voltage crane drum cables with optional integrated fibre-optic elements). Confirm main drum versus spreader duty, rated system voltage, and maximum travel speed before selection.

Construction

Construction

The representative construction illustrates 6/10 (12) kV R-(N)TSCGEWÖU 3×95 + 2×25/2 + 12FO (E9/125) STS Quay Crane Main Gantry Drum Reeling Cable: three Class 5 flexible tinned-copper phase conductors with inner semiconductive screen, +90 °C EPR medium-voltage dielectric and outer semiconductive elastomer screen, laid up in trefoil with two split bare tinned-copper earth conductors and one crush-resistant 12-fibre optical subunit in the three interstitial valleys, encased in a light-grey vulcanized 5GM3 inner sheath, high-tenacity aramid anti-torsion braid and a black 5GM5 marine polychloroprene outer sheath.

Cross-section of 6/10–12/20 kV STS ship-to-shore quay crane main drum reeling cable with three triple-extruded EPR power cores, two interstitial split tinned-copper earth conductors, one jacketed 12-fibre optical subunit and anti-torsion aramid braid
Representative cable construction.
STS (Ship-to-Shore) Quay Crane Main Drum & Spreader Reeling Cable (0.6/1–20 kV) construction
ComponentMaterial and construction
Phase conductorsExtra-flexible Class 5 rope-lay stranded tinned copper conductors per DIN EN 60228 / VDE 0295 (35 mm² to 185 mm² for MV main drum; 1.5 mm² to 240 mm² for LV spreader/festoon).
Triple-extruded MV dielectric (Main Drum)Extruded inner semiconductive layer, +90 °C ozone-resistant EPR insulation (3.4 mm for 6/10 kV; 4.5 mm for 8.7/15 kV; 5.5 mm for 12/20 kV) and extruded outer semiconductive screen.
Earth & optical-fibre elementsTwo split flexible tinned-copper earth conductors in two interstitial valleys plus one gel-buffered 6/12/24-core E9/125 or G50/125 fibre-optic subunit in the third valley.
Inner sheath & anti-torsion aramid braidPressure-extruded light-grey 5GM3 elastomeric inner sheath and bidirectional high-tenacity aramid braid supporting dynamic tensile loads up to 30 N/mm².
Marine outer jacketHeavy-duty black 5GM5 polychloroprene rubber (or 11YM1 PUR on request) resistant to salt spray, solar UV, ozone, hydraulic oil (EN 60811-404) and panzerband trench cover friction.
Applications

Applications

Select the cable series by STS crane zone: 3.6/6–12/20 kV R-(N)TSCGEWÖU for the waterside main gantry monospiral reel, 0.6/1 kV VS-SMK for the vertical spreader reel/basket, and 0.6/1 kV (N)GRDGÖU / (N)GFLCGÖU for the boom trolley festoon.

Container terminal quayside showing a Ship-to-Shore (STS) quay crane with a large waterside monospiral drum reel guiding a black medium-voltage reeling cable into a stainless-steel panzerband quay trench
Application illustration.
  • STS Quay Crane Main Gantry Drum: 3.6/6 kV, 6/10 kV, 8.7/15 kV and 12/20 kV monospiral reels feeding the crane main HV transformer over 400–1,200 m quay rail runs.
  • STS Vertical Spreader Reel & Gravity Basket: 0.6/1 kV 24G2.5 to 48G2.5 and hybrid electro-optic cables feeding twin-lift and tandem-lift container spreaders.
  • STS Boom & Machinery House Trolley Festoon: 0.6/1 kV single-core and multi-core power/EMC festoon loops operating at trolley speeds up to 240 m/min.
  • Quay-side panzerband covered cable trenches and center-feed turnover roller guides.

For complete port crane cable architecture and berth-side shore power reeling systems, review these engineering pages: Port & Container Crane Cable Solutions (for coordinated cable engineering across quay crane main power drums, festoons, and spreader baskets); IEC 62613 Shore-to-Ship (AMP / Cold Ironing) High-Voltage Port Reeling Cable (6.6 / 11 kV) (for 6.6 kV and 11 kV IEC 62613 cold-ironing shore-to-ship power reels). Verify dynamic tensile load, anti-torsion braid geometry, and salt-fog sheath resistance for coastal terminals.

Specifications

Specifications

STS (Ship-to-Shore) Quay Crane Main Drum & Spreader Reeling Cable (0.6/1–20 kV) technical data
ParameterValue
Rated voltage by STS subsystemMain Gantry Drum: 3.6/6 kV, 6/10 kV, 8.7/15 kV, 12/20 kV; Spreader & Boom Festoon: 0.6/1 kV
Maximum continuous conductor temperature+90 °C (+250 °C short-circuit, 5 s max.)
Ambient operating temperature (coastal)-35 °C to +80 °C (dynamic marine service; -40 °C cold option available)
Permissible dynamic tensile loadUp to 30 N/mm² of total power copper cross-section (main drum and vertical spreader)
Maximum travel speedMain gantry drum: up to 120 m/min; Vertical spreader: up to 180 m/min; Boom festoon: up to 240 m/min
Minimum dynamic bending radiusMV Main Drum: 12 × D; LV Spreader Reel: 10 × D to 12 × D; Boom Festoon: 6 × D to 10 × D
Quality & third-party conformityISO 9001:2015 cert. 244-24-QI-17425-R0-Q (reeling cable production); third-party verification of conformity ICR/VC/HTT260331 to DIN VDE 0250-813/-814
Commercial supply termsMinimum order quantity 50 m; manufacturing lead time 7–45 working days
STS (Ship-to-Shore) Quay Crane Main Gantry Drum, Spreader & Boom Reeling Cable Specifications (0.6/1 kV to 12/20 kV)
STS crane zone & voltage gradeNominal configuration (power + earth + FO / control, mm²)Nominal outside diameter (mm)Max. dynamic tensile load at 30 N/mm² (N)Min. dynamic bending radius (mm)Continuous ampacity at 30 °C in free air (A)Approx. cable weight (kg/km)
MV Main Drum — 3.6/6 kV3×50 + 2×16/2 + 12FO46.44,5005602123,560
MV Main Drum — 3.6/6 kV3×70 + 2×25/2 + 12FO50.86,3006102634,520
MV Main Drum — 3.6/6 kV3×95 + 2×25/2 + 12FO55.68,5506703185,710
MV Main Drum — 6/10 kV3×35 + 2×16/2 + 12FO44.23,1505301793,020
MV Main Drum — 6/10 kV3×50 + 2×16/2 + 12FO48.04,5005802183,780
MV Main Drum — 6/10 kV3×70 + 2×25/2 + 12FO52.46,3006302704,790
MV Main Drum — 6/10 kV3×95 + 2×25/2 + 12FO57.28,5506903265,980
MV Main Drum — 6/10 kV3×120 + 2×35/2 + 12FO61.410,8007403797,240
MV Main Drum — 6/10 kV3×150 + 2×35/2 + 12FO65.813,5007904328,560
MV Main Drum — 6/10 kV3×185 + 2×50/2 + 12FO70.616,65085049210,180
MV Main Drum — 8.7/15 kV3×50 + 2×16/2 + 12FO51.64,5006202204,230
MV Main Drum — 8.7/15 kV3×70 + 2×25/2 + 12FO56.06,3006752735,280
MV Main Drum — 8.7/15 kV3×95 + 2×25/2 + 12FO60.88,5507303306,520
MV Main Drum — 8.7/15 kV3×120 + 2×35/2 + 12FO65.010,8007803847,810
MV Main Drum — 12/20 kV3×50 + 2×16/2 + 12FO54.64,5006552234,640
MV Main Drum — 12/20 kV3×70 + 2×25/2 + 24FO59.06,3007102765,740
MV Main Drum — 12/20 kV3×95 + 2×25/2 + 24FO63.88,5507653337,060
MV Main Drum — 12/20 kV3×120 + 2×35/2 + 24FO68.010,8008153888,390
LV Spreader Reel — 0.6/1 kV36G2.5 (Central Aramid)34.43,600345112,060
LV Spreader Reel — 0.6/1 kV44G2.5 (Central Aramid)38.24,400460102,510
LV Spreader Hybrid — 0.6/1 kV4G16 + 24×2.5 + 6FO39.44,50047599 / 132,680
LV Boom Festoon — 0.6/1 kV4G70 ((N)GRDGÖU)40.64,2002452503,580

Continuous ampacities for MV STS main drum cables are stated at +90 °C conductor temperature and +30 °C ambient air per DIN VDE 0298-4; apply tropical quay ambient derating (e.g., 0.89 at +40 °C, 0.82 at +45 °C) where applicable.

ISO 9001:2015 certificate 244-24-QI-17425-R0-Q is held by Jiangsu Tebaoflex Special Cable Co., Ltd. for reeling cable production; third-party verification of conformity (ICR, cert. ICR/VC/HTT260331) covers DIN VDE 0250-813 and DIN VDE 0250-814.

Both pure power+earth (3+3) and electro-optic (3+2+FO) main gantry drum cables are manufactured to match the quay pit termination and slip-ring assembly.

Standards

Standards

STS (Ship-to-Shore) Quay Crane Main Drum & Spreader Reeling Cable (0.6/1–20 kV) standards and test references
Standard or specificationApplication
DIN VDE 0250-813Medium-voltage 3.6/6 kV to 12/20 kV flexible reeling cables ((N)TSCGEWÖU / R-(N)TSCGEWOEU) for STS quay crane main gantry drums.
DIN VDE 0250-814Low-voltage 0.6/1 kV heavy-duty reeling and festoon cables for STS vertical spreaders, boom festoons and auxiliary reels.
DIN VDE 0298-4 & IEC 60794Current-carrying capacity calculations and optical fibre transmission requirements for crane reeling cables.
ISO 9001:2015 (Cert. 244-24-QI-17425-R0-Q)Certified quality management system for reeling cable production (Jiangsu Tebaoflex Special Cable Co., Ltd.).

DIN VDE 0250-813 / 0250-814 Standard Reference at DIN Media

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