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(N)TSCGEHXOEU 36/60–69 kV High-Voltage Wind Turbine Cable

(N)TSCGEHXOEU high-voltage wind turbine cable with a 36/60–69 (72.5) kV catalogue rating, HEPR insulation, Class 5 bare copper, halogen-free sheaths and four listed 3+3 configurations.

Product information
Product overview

(N)TSCGEHXOEU 36/60–69 kV is a high-voltage flexible cable designation for wind turbines. The supplied reference calls this range high voltage and specifies a 36/60–69 (72.5) kV rated class; it must therefore be selected independently from 12/20 and 20/35 kV medium-voltage versions. The four published configurations use a 3+3 formation and require size-specific checks for outer diameter, handling radius and torsional allowance.

The design reference combines finely stranded Class 5 bare copper, HEPR insulation, inner and outer semiconductive layers, a halogen-free GM1b inner sheath and a black halogen-free HXM1 outer sheath. It is intended for medium mechanical effort in a wind turbine and may be installed free-moving, free-hanging or fixed; the catalogue identifies the free-hanging cable as twistable. That statement does not replace a project-specific dynamic-duty calculation for a tower loop.

A high-voltage cable selection also depends on terminations, field control, bonding, voltage class and an agreed acceptance test plan. Send the exact 3+3 configuration, route drawing, ambient range, twist requirement and required electrical documentation with the quotation request. The 12/20–20/35 kV (N)TSCGEHXOEU page contains the medium-voltage sizes. The industrial cable range provides related equipment cables.

Construction

Construction

The high-voltage reference construction combines a fine-stranded bare-copper Class 5 conductor with a clean HEPR dielectric and semiconductive conductor/insulation screens. A GM1b rubber inner sheath and black HXM1 halogen-free outer sheath protect the assembled 3+3 cable.

PropertySource catalogue reference
ConductorElectrolytic bare copper, finely stranded Class 5 to IEC 60228 / DIN VDE 0295
InsulationHalogen-free heat-resistant HEPR
Electrical field controlInner and outer semiconductive rubber layers
Inner sheathHalogen-free GM1b rubber
Outer sheathBlack halogen-free HXM1 compound
Published formation3×phase + 3×divided-core notation, exactly as shown in the configuration table

Confirm the metallic return, bonding and accessory interface on the released production drawing. The supplied sheet does not define one universal termination scheme for all four sizes.

(N)TSCGEHXOEU 36/60–69 kV wind-turbine cable construction cross-section showing cores and layers
(N)TSCGEHXOEU 36/60–69 kV High-Voltage Wind Turbine Cable construction illustration; verify the ordered build against its approved drawing.
Applications

Applications

The reference sheet places this cable in high-voltage wind-turbine power transmission where free-hanging, free-moving or fixed installation is required. It lists a −40°C to +80°C ambient range for fixed and fully flexible operation, and a size-specific torsional range of ±70 to ±80°/m. Coordinate the moving length and minimum bend path with the turbine OEM.

Why it is a separate high-voltage selection

The 36/60–69 (72.5) kV rating, 90 kV main-core AC test reference and 10–10.5 mm insulation values differ from the lower-voltage (N)TSCGEHXOEU tables. Match the voltage and accessory design first; do not substitute a similarly named 20/35 kV cable based on conductor area alone.

(N)TSCGEHXOEU 36/60–69 kV wind-turbine cable, high-voltage cable route inside a wind-turbine tower
Illustrative application setting for (N)TSCGEHXOEU 36/60–69 kV High-Voltage Wind Turbine Cable; final cable route and terminations depend on the equipment design.
Specifications

Specifications

PropertySource catalogue reference
Type designation(N)TSCGEHXOEU high-voltage wind-turbine design
Rated voltage36/60–69 (72.5) kV as printed in the supplied catalogue
Maximum permissible operating voltageAC 42/72.5 kV; DC 54/108 kV
Main-core AC test reference90 kV for 5 min in supplied catalogue
Maximum conductor / short-circuit temperature90°C / 250°C
Ambient range, fixed and fully flexible−40°C to +80°C
Maximum tensile load at conductor15 N/mm²
Minimum bend radius6 × D fixed; 10 × D moving
(N)TSCGEHXOEU 36/60–69 kV high-voltage catalogue configurations
Model + source configurationInsulation nom. (mm)OD min–max (mm)Free-moving bend min. (mm)Approx. weight (kg/km)Conductor R20 max (Ω/km)Capacitance (µF/km)Ampacity (A)1 s short-circuit (kA)Torsion (°/m)
(N)TSCGEHXOEU 36/60–69 kV 3×95+3×95/3 mm²10.592.6–96.596511 2900.2100.24429813.6±80
(N)TSCGEHXOEU 36/60–69 kV 3×120+3×120/3 mm²10.594–1001 00013 0150.1530.26834617.4±70
(N)TSCGEHXOEU 36/60–69 kV 3×150+3×150/3 mm²1096–1041 04014 2600.1290.29239921.5±70
(N)TSCGEHXOEU 36/60–69 kV 3×240+3×240/3 mm²10105–1141 14018 5550.08010.64253834.4±70

Current ratings are reference values for free air at 30°C according to IEC 60364-5-52 Table B.52.12. Apply the project installation and grouping factors. The values are from the supplied catalogue edition and require confirmation against the TEBAOFLEX production drawing.

Standards

Standards

The supplied high-voltage reference identifies its design as based on IEC 60840 and DIN VDE 0250-813. IEC 60228 / DIN VDE 0295 is the Class 5 conductor reference. The selected order specification must define which standard and acceptance test clauses apply to the actual cable and accessories.

PropertySource catalogue reference
Smoke emissionIEC 61034-2 referenced
Flame propagationIEC 60332-1-2 referenced
Oil resistanceIEC 60811-404 test reference
Ozone resistanceDIN EN 50396, clause 8.1.3 referenced
Cooling-fluid exposureIEC 60811-404 reference, 24 h at 60°C in the source
Ampacity basisIEC 60364-5-52 Table B.52.12, free air at 30°C

Project-specific qualification, test duration and inspection records should be agreed for the ordered voltage class.

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