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(N)TSCGEHXOEU 12/20–20/35 kV Wind Turbine Twist Cable

(N)TSCGEHXOEU medium-voltage wind turbine twist cable, with separate 12/20 kV three-core and 12/20–20/35 kV 3+3 catalogue configurations. Class 5 bare copper, HEPR insulation and halogen-free rubber sheaths are specified in the reference design.

Product information
Product overview

(N)TSCGEHXOEU is a flexible medium-voltage power cable designation for wind-turbine routes that hang freely, twist with equipment movement or are installed fixed. The supplied design references cover 12/20 kV and 20/35 kV 3+3 configurations, plus a separate 12/20 kV three-core configuration. Each has its own outside diameter, bending, electrical and weight data; choose the formation before selecting a termination or planning tower clearance.

The referenced construction uses finely stranded Class 5 bare copper conductors, HEPR insulation with semiconductive field-control layers, a halogen-free GM1b inner sheath and a black halogen-free HXM1 outer sheath. It is intended for medium mechanical stress in wind turbines. A published ±100°/m torsional reference describes the catalogue design, while the allowable movement of an actual assembly depends on the selected size, unsupported length and termination layout.

Use the separate tables in Specifications to compare the exact model, rated voltage and core formation. Quotation inputs should include the turbine voltage, three-core or 3+3 formation, cross-section, free-hanging length, twist envelope, bend path, environment and required acceptance documents. For the higher voltage wind family, see the 36/60–69 kV (N)TSCGEHXOEU cable; for a single-core screened route, see 12/20 kV (N)TMCHXOEU. Browse the industrial cable range for adjacent duties.

Construction

Construction

The design reference uses fine-stranded, Class 5 bare copper conductors. The HEPR dielectric is bounded by inner and outer semiconductive rubber layers to control the electrical field. Natural core colouring with the black semiconductive layer is specified in the source.

PropertySource catalogue reference
ConductorElectrolytic bare copper, finely stranded Class 5 to IEC 60228 / DIN VDE 0295
InsulationHalogen-free, heat-resistant HEPR
Electrical field controlInner and outer semiconductive rubber layers
Inner sheathHalogen-free GM1b rubber compound
Outer sheathBlack halogen-free HXM1 compound
Configuration boundary3+3 and three-core configurations have separate published size tables

The source lists no universal metallic-screen or armour arrangement for every row. Any required screen, bonding path and termination details should be confirmed against the released cable drawing for the selected configuration.

(N)TSCGEHXOEU MV wind-turbine twist cable construction cross-section showing cores and layers
(N)TSCGEHXOEU 12/20–20/35 kV Wind Turbine Twist Cable construction illustration; verify the ordered build against its approved drawing.
Applications

Applications

The reference design is intended for wind-turbine medium-voltage power transmission with medium mechanical stress. The catalogue permits free-moving, free-hanging and fixed installation, and identifies twistability for free-hanging operation. Validate torsional duty, cable support and bend path against the turbine layout before selecting a size.

Three-core or 3+3?

The 12/20 kV catalogue contains both 3+3 and three-core rows. They are not interchangeable dimension tables: for example, the 3+3 3×70+3×70/3 row and three-core 3×70/70 row share nominal phase size but have different documented masses and bend-radius values. Specify the full catalogue formation on the RFQ and electrical drawing.

A crane reeling cable follows a different winding duty. For that route, compare the NTSCGEWOEU medium-voltage crane reeling cable rather than selecting this wind-tower construction by voltage alone.

(N)TSCGEHXOEU MV wind-turbine twist cable, twist-service medium-voltage cable inside a wind-turbine tower
Illustrative application setting for (N)TSCGEHXOEU 12/20–20/35 kV Wind Turbine Twist Cable; final cable route and terminations depend on the equipment design.
Specifications

Specifications

Select voltage and exact core formation before comparing outside diameter, current, terminations or free-hanging geometry. The three source tables below are separate constructions; a 3+3 row must not be read as a plain three-core row.

PropertySource catalogue reference
Type designation(N)TSCGEHXOEU
Voltage options in this page12/20 kV and 20/35 kV (U0/U)
12/20 kV maximum operating voltage, AC / DC13.9/24 kV / 18/36 kV
20/35 kV maximum operating voltage, AC / DC24.2/42 kV / 31.5/63 kV
Main-core AC test voltage30 kV for 5 min at 12/20 kV; 50 kV for 5 min at 20/35 kV
Maximum conductor temperature / short-circuit temperature90°C / 250°C
Ambient temperature, fully flexible operation−40°C to +80°C
Maximum tensile load on conductor15 N/mm²
Reference torsional stress±100°/m
Minimum bend radiusSee size-specific free-moving bend-radius columns; DIN VDE 0298 Part 3 referenced

12/20 kV, 3+3 configuration

(N)TSCGEHXOEU 12/20 kV 3+3-core catalogue configurations
Model + source configurationOD min–max (mm)Free-moving bend radius min (mm)Approx. weight (kg/km)Conductor R20 max (Ω/km)Capacitance (µF/km)Reactance 50/60 Hz (Ω/km)Ampacity (A)1 s short-circuit (kA)
(N)TSCGEHXOEU 12/20 kV 3×50+3×50/3 mm²50.5–53.55354 0900.3860.2930.103 / 0.1241927.15
(N)TSCGEHXOEU 12/20 kV 3×70+3×35/3 mm²54–57.55504 9500.2720.3260.099 / 0.11824610.01
(N)TSCGEHXOEU 12/20 kV 3×70+3×70/3 mm²58–625705 6600.2720.3260.099 / 0.11824610.01
(N)TSCGEHXOEU 12/20 kV 3×95+3×50/3 mm²57–625805 9100.2060.3570.095 / 0.11429813.59
(N)TSCGEHXOEU 12/20 kV 3×95+3×95/3 mm²57–626105 9700.2060.3570.095 / 0.11429813.59
(N)TSCGEHXOEU 12/20 kV 3×120+3×70/3 mm²61–686507 2600.1580.3690.088 / 0.10534617.17
(N)TSCGEHXOEU 12/20 kV 3×240+3×120/3 mm²74–81.578012 3000.0780.4800.081 / 0.09853834.34

20/35 kV, 3+3 configuration

(N)TSCGEHXOEU 20/35 kV 3+3-core catalogue configurations
Model + source configurationOD min–max (mm)Free-moving bend radius min (mm)Approx. weight (kg/km)Conductor R20 max (Ω/km)Capacitance (µF/km)Reactance 50/60 Hz (Ω/km)Ampacity (A)1 s short-circuit (kA)
(N)TSCGEHXOEU 20/35 kV 3×35+3×35/3 mm²57.6–60.66064 3800.5490.1890.122 / 0.1461585.01
(N)TSCGEHXOEU 20/35 kV 3×50+3×25/3 mm²62–65.86505 2000.3860.1880.115 / 0.1381927.15
(N)TSCGEHXOEU 20/35 kV 3×50+3×50/3 mm²62.8–65.86585 4280.3860.1880.115 / 0.1381927.15
(N)TSCGEHXOEU 20/35 kV 3×70+3×35/3 mm²67–717106 5000.2720.2080.110 / 0.13224610
(N)TSCGEHXOEU 20/35 kV 3×70+3×70/3 mm²67–70.87086 8810.2720.2080.110 / 0.13224610
(N)TSCGEHXOEU 20/35 kV 3×95+3×50/3 mm²71–767407 6000.2060.2280.104 / 0.12429813.59
(N)TSCGEHXOEU 20/35 kV 3×95+3×95/3 mm²72.5–767707 8400.2060.2280.104 / 0.12429813.59
(N)TSCGEHXOEU 20/35 kV 3×120+3×120/3 mm²76–817959 4600.1610.2560.105 / 0.12534617.16
(N)TSCGEHXOEU 20/35 kV 3×150+3×150/3 mm²79–83.583510 6200.1290.2760.101 / 0.12139921.45
(N)TSCGEHXOEU 20/35 kV 3×185+3×185/3 mm²84–8989011 6500.1060.2970.098 / 0.11845626.46
(N)TSCGEHXOEU 20/35 kV 3×240+3×240/3 mm²90–9595014 8700.08010.3280.095 / 0.11353834.32

12/20 kV, three-core configuration

(N)TSCGEHXOEU 12/20 kV three-core catalogue configurations
Model + source configurationOD min–max (mm)Free-moving bend radius min (mm)Approx. weight (kg/km)Conductor R20 max (Ω/km)Capacitance (µF/km)Reactance 50/60 Hz (Ω/km)Ampacity (A)1 s short-circuit (kA)
(N)TSCGEHXOEU 12/20 kV 3×25/25 mm²47.3–49.54953 8800.780—0.118 / 0.1421273.58
(N)TSCGEHXOEU 12/20 kV 3×70/70 mm²58–626205 5200.272—0.099 / 0.11824610

Catalogue ampacities refer to free air at 30°C according to IEC 60364-5-52 Table B.52.12. They require derating and installation review for the actual tower route. Dimensions and weights are nominal catalogue references, not a released TEBAOFLEX production drawing. ‘—’ means the source table does not supply that value.

Standards

Standards

The supplied 12/20 kV and 20/35 kV reference sheets list IEC 60840, IEC 60502-2 and DIN VDE 0250-813 as design standards; the separate 12/20 kV three-core sheet states that its construction is based on DIN VDE 0250-813. IEC 60228 / DIN VDE 0295 is the Class 5 conductor reference. The standards scope for a purchase order must be stated in the agreed technical schedule.

PropertySource catalogue reference
Flame propagationDIN EN 60332-1-2 referenced
Combustion-gas corrosivenessIEC 60754-2 referenced for 3+3 sheets
Smoke emissionDIN EN 61034-2 referenced
Oil resistanceIEC 60811-404 test references in the source
Ozone resistanceDIN EN 50396, clause 8.1.3 referenced
Bending-radius selectionDIN VDE 0298 Part 3 referenced; size values in Specifications
Ampacity basisIEC 60364-5-52 Table B.52.12, free air at 30°C

Confirm the applicable tests and documents for the ordered voltage, core arrangement and installation duty before release.

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