MINING & TUNNELING CABLES TEBAOFLEX

Trackless Scoop 640/1100 V Mining Cable

Trackless Scoop 640/1100 V cable uses EPR insulation and individual tinned-copper/nylon phase screens. Select the listed yellow CM configurations or the separate 35 mm² reflective TPU construction. Pilot and earth sizes are configuration-specific. MOQ: 50 m; lead time: 7–45 working days.

Product information
SKU
TF-MIN-P1B3-M015
Brand
TEBAOFLEX
Product overview

Trackless Scoop mining cable is a 640/1100 V flexible supply cable for loaders, drilling equipment and other mine machinery. Its construction uses three individually screened EPR power cores with a separate tinned-copper earth conductor. The 10–70 mm² power configurations also contain two unscreened pilot cores; the listed 2.5 mm² configuration has no pilots. Keep this distinction on the connection schedule when specifying a replacement.

The yellow CM version uses an extra-heavy-duty rubber sheath around the laid-up assembly. A separate reflective version combines a transparent TPU jacket with orange and silver reflective tape beneath it. That configuration is listed for 3 × 35 mm² power, 2 × 6 mm² pilots and 1 × 16 mm² earth. Select the jacket construction explicitly: its dimensions, mass and termination requirements belong to the complete cable, not just the power-conductor area.

Route and reel conditions determine how much of the electrical rating is usable. The tables distinguish a cable laid out straight from one, two or three layers on a drum at 30°C ambient, and give configuration-specific bending and tension limits. Check the available space, cable entry, pilot connections and earthing arrangement together. TEBAOFLEX supplies this family from a 50 m minimum order, with a lead time of 7–45 working days. Include the complete core arrangement, jacket choice and operating duty in the enquiry.

Where underground LHD loaders and scooptrams operate under DIN VDE 0250-813 at 0.6/1 (1.2) kV with three concentric pilot-and-split-earth KON units laid in the outer interstices around an aramid support core (NTSKCGWÖU KON), compare: NTSKCGWÖU KON 0.6/1 (1.2) kV Mining Loader Cable with Split Concentric Earth.

Explore the mining and tunneling cable range for related configurations.

Construction

Construction

Each power core has its own tinned-copper/nylon braid screen. The pilot cores are unscreened, and the separate earth conductor is additional to the three power screens. The selected main illustration represents the 35 mm² yellow CM version.

Trackless Scoop 640/1100 V Mining Cable construction
ComponentMaterial and construction
ConductorsFlexible Class 5 annealed tinned-copper conductors, with power, pilot and earth sizes as listed for each configuration.
SeparatorSuitable separator tape between conductor and insulation.
InsulationThermosetting ethylene-propylene rubber (EPR), type RD6.
Power screensThree individual tinned-copper/nylon braid screens; 80% braid filling factor.
Pilot coresTwo unscreened insulated pilot cores in the 10–70 mm² power configurations. The 2.5 mm² configuration has no pilot cores.
Earth conductorOne separate uninsulated tinned-copper earth conductor of the size listed for the configuration.
AssemblyScreened power cores, pilots where fitted and the earth conductor laid up in a right-hand lay around an RD1 rubber dummy centre.
Yellow CM versionExtra-heavy-duty yellow chlorinated-polyethylene (CM) sheath, type RS6.
Reflective TPU versionSeparate construction with an extra-heavy-duty transparent TPU jacket and orange/silver reflective tape beneath it; the listed configuration has 35 mm² power cores.
Applications

Applications

Choose the cable by the machine circuit and handling arrangement, then apply the electrical and mechanical limits for the exact jacket and core configuration.

  • Flexible supply connections on trackless loaders, low-haulage dumpers and drilling machinery within the 640/1100 V rating.
  • On-board machine wiring requiring screened power cores and, where specified, separate pilot connections.
  • Pump connections with the water exposure, immersion conditions, cable entry and termination system reviewed for the installation.
  • Trailing and reel handling where cable bending, pulling tension and drum-layer current reduction are included in the design.
  • Routes exposed to oil, moisture, UV, sunlight and ozone, using the specified sheath construction.
  • Installations needing a reflective cable jacket for visibility under incident light; select the transparent TPU construction and its separate data.

For route and construction selection, see the trackless mining cable selection guide.

For a 0.6/1 kV loader connection with one earth and two pilots, compare NTSKCGWÖU mining loader cable. Check the voltage designation, individual-screen arrangement and sheath system before substituting one construction for another.

If the reel circuit instead requires three insulated earth cores and no pilots, review (N)TMH3S 0.6/1 kV TPU reeling cable. Its earth-core allocation and unscreened power construction differ from this Trackless Scoop design.

Specifications

Specifications

Trackless Scoop 640/1100 V Mining Cable technical data
ParameterValue
Cable familyTrackless Scoop flexible mining cable
Rated voltage640/1100 V
Yellow CM configurationsSeven discrete power sizes: 2.5, 10, 16, 25, 35, 50 and 70 mm²
Reflective TPU configuration3 × 35 mm² power + 2 × 6 mm² pilots + 1 × 16 mm² earth
Power-screen arrangementIndividual tinned-copper/nylon braid on each power core
Pilot arrangementTwo pilots for listed 10–70 mm² configurations; no pilots in the 2.5 mm² row
Stated temperature range−25°C to +90°C; lowest temperature for fixed installation −40°C
Environmental characteristicsWater, oil, UV, sunlight and ozone resistance; select the construction for actual exposure conditions
Current-table ambient30°C
Bending and tensionConfiguration-specific limits in the mechanical tables
Minimum order50 m
Lead time7–45 working days
Trackless Scoop yellow CM — dimensions and mechanical limits
Model and configurationMinimum OD (mm)Maximum OD (mm)Approx. mass (kg/m)Minimum bend radius (mm)Maximum recommended tension (kN)
Trackless Scoop 640/1100 V yellow CM — 3 × 2.5 power + 1 × 1.5 earth mm²16.518.30.521000.12
Trackless Scoop 640/1100 V yellow CM — 3 × 10 power + 2 × 4 pilot + 1 × 6 earth mm²——1.50—0.50
Trackless Scoop 640/1100 V yellow CM — 3 × 16 power + 2 × 4 pilot + 1 × 10 earth mm²34.537.52.202100.79
Trackless Scoop 640/1100 V yellow CM — 3 × 25 power + 2 × 6 pilot + 1 × 16 earth mm²36.437.72.743101.24
Trackless Scoop 640/1100 V yellow CM — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²37.040.03.103201.73
Trackless Scoop 640/1100 V yellow CM — 3 × 50 power + 2 × 10 pilot + 1 × 25 earth mm²43.646.94.013702.48
Trackless Scoop 640/1100 V yellow CM — 3 × 70 power + 2 × 10 pilot + 1 × 35 earth mm²50.154.05.414303.47
Trackless Scoop yellow CM — power conductors and individual screens
Model and configurationMaximum power-wire diameter (mm)Approx. power-conductor diameter (mm)Maximum screen-wire diameter (mm)Braid filling factor (%)Combined area of three screens (mm²)Maximum lay ratio (× PCD)
Trackless Scoop 640/1100 V yellow CM — 3 × 2.5 power + 1 × 1.5 earth mm²0.262.10.2180812
Trackless Scoop 640/1100 V yellow CM — 3 × 10 power + 2 × 4 pilot + 1 × 6 earth mm²0.414.20.3180198
Trackless Scoop 640/1100 V yellow CM — 3 × 16 power + 2 × 4 pilot + 1 × 10 earth mm²0.415.30.3180228
Trackless Scoop 640/1100 V yellow CM — 3 × 25 power + 2 × 6 pilot + 1 × 16 earth mm²0.416.80.3180258
Trackless Scoop 640/1100 V yellow CM — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²0.418.50.3180278
Trackless Scoop 640/1100 V yellow CM — 3 × 50 power + 2 × 10 pilot + 1 × 25 earth mm²0.4110.30.3180328
Trackless Scoop 640/1100 V yellow CM — 3 × 70 power + 2 × 10 pilot + 1 × 35 earth mm²0.5111.90.3180378
Trackless Scoop yellow CM — pilot and earth conductor details
Model and configurationPilot countEach pilot area (mm²)Maximum pilot-wire diameter (mm)Approx. pilot-conductor diameter (mm)Earth area (mm²)Approx. earth-conductor diameter (mm)
Trackless Scoop 640/1100 V yellow CM — 3 × 2.5 power + 1 × 1.5 earth mm²0———1.51.7
Trackless Scoop 640/1100 V yellow CM — 3 × 10 power + 2 × 4 pilot + 1 × 6 earth mm²240.312.763.3
Trackless Scoop 640/1100 V yellow CM — 3 × 16 power + 2 × 4 pilot + 1 × 10 earth mm²240.312.7104.2
Trackless Scoop 640/1100 V yellow CM — 3 × 25 power + 2 × 6 pilot + 1 × 16 earth mm²260.314.2165.3
Trackless Scoop 640/1100 V yellow CM — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²260.314.2165.3
Trackless Scoop 640/1100 V yellow CM — 3 × 50 power + 2 × 10 pilot + 1 × 25 earth mm²2100.415.3256.8
Trackless Scoop 640/1100 V yellow CM — 3 × 70 power + 2 × 10 pilot + 1 × 35 earth mm²2100.415.3358.5
Trackless Scoop yellow CM — power-circuit resistance and reactance
Model and configurationMaximum DC resistance at 20°C (Ω/km)Maximum DC resistance at 90°C (Ω/km)Reactance (Ω/km)Impedance at 90°C (Ω/km)
Trackless Scoop 640/1100 V yellow CM — 3 × 2.5 power + 1 × 1.5 earth mm²8.5411.390.12111.39
Trackless Scoop 640/1100 V yellow CM — 3 × 10 power + 2 × 4 pilot + 1 × 6 earth mm²2.112.690.1082.69
Trackless Scoop 640/1100 V yellow CM — 3 × 16 power + 2 × 4 pilot + 1 × 10 earth mm²1.341.790.1031.79
Trackless Scoop 640/1100 V yellow CM — 3 × 25 power + 2 × 6 pilot + 1 × 16 earth mm²0.8591.150.1001.15
Trackless Scoop 640/1100 V yellow CM — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²0.6100.8140.0900.819
Trackless Scoop 640/1100 V yellow CM — 3 × 50 power + 2 × 10 pilot + 1 × 25 earth mm²0.4240.5660.0900.573
Trackless Scoop 640/1100 V yellow CM — 3 × 70 power + 2 × 10 pilot + 1 × 35 earth mm²0.2990.3990.0880.409
Trackless Scoop yellow CM — current ratings at 30°C ambient
Model and configurationLaid out straight (A)One layer on drum (A)Two layers on drum (A)Three layers on drum (A)
Trackless Scoop 640/1100 V yellow CM — 3 × 2.5 power + 1 × 1.5 earth mm²35292316
Trackless Scoop 640/1100 V yellow CM — 3 × 10 power + 2 × 4 pilot + 1 × 6 earth mm²100816141
Trackless Scoop 640/1100 V yellow CM — 3 × 16 power + 2 × 4 pilot + 1 × 10 earth mm²111917151
Trackless Scoop 640/1100 V yellow CM — 3 × 25 power + 2 × 6 pilot + 1 × 16 earth mm²1411209161
Trackless Scoop 640/1100 V yellow CM — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²18115112181
Trackless Scoop 640/1100 V yellow CM — 3 × 50 power + 2 × 10 pilot + 1 × 25 earth mm²221180141101
Trackless Scoop 640/1100 V yellow CM — 3 × 70 power + 2 × 10 pilot + 1 × 35 earth mm²270231181121
Trackless Scoop yellow CM — one-second fault-current references
Model and configurationSymmetrical fault current (kA, 1 s)Earth-fault current through screens (kA, 1 s)
Trackless Scoop 640/1100 V yellow CM — 3 × 2.5 power + 1 × 1.5 earth mm²0.30.3
Trackless Scoop 640/1100 V yellow CM — 3 × 10 power + 2 × 4 pilot + 1 × 6 earth mm²1.10.6
Trackless Scoop 640/1100 V yellow CM — 3 × 16 power + 2 × 4 pilot + 1 × 10 earth mm²1.81.0
Trackless Scoop 640/1100 V yellow CM — 3 × 25 power + 2 × 6 pilot + 1 × 16 earth mm²2.81.6
Trackless Scoop 640/1100 V yellow CM — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²4.02.1
Trackless Scoop 640/1100 V yellow CM — 3 × 50 power + 2 × 10 pilot + 1 × 25 earth mm²5.73.1
Trackless Scoop 640/1100 V yellow CM — 3 × 70 power + 2 × 10 pilot + 1 × 35 earth mm²7.93.5
Trackless Scoop reflective TPU — dimensions and mechanical limits
Model and configurationMinimum OD (mm)Maximum OD (mm)Approx. mass (kg/m)Minimum bend radius (mm)Maximum recommended tension (kN)
Trackless Scoop 640/1100 V reflective TPU — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²37.040.02.743201.73
Trackless Scoop reflective TPU — power conductors and individual screens
Model and configurationMaximum power-wire diameter (mm)Approx. power-conductor diameter (mm)Maximum screen-wire diameter (mm)Braid filling factor (%)Combined area of three screens (mm²)Maximum lay ratio (× PCD)
Trackless Scoop 640/1100 V reflective TPU — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²0.418.50.3180278
Trackless Scoop reflective TPU — pilot and earth conductor details
Model and configurationPilot countEach pilot area (mm²)Maximum pilot-wire diameter (mm)Approx. pilot-conductor diameter (mm)Earth area (mm²)Approx. earth-conductor diameter (mm)
Trackless Scoop 640/1100 V reflective TPU — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²260.314.2165.3
Trackless Scoop reflective TPU — power-circuit resistance and reactance
Model and configurationMaximum DC resistance at 20°C (Ω/km)Maximum DC resistance at 90°C (Ω/km)Reactance (Ω/km)Impedance at 90°C (Ω/km)
Trackless Scoop 640/1100 V reflective TPU — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²0.6100.8140.0900.819
Trackless Scoop reflective TPU — current ratings at 30°C ambient
Model and configurationLaid out straight (A)One layer on drum (A)Two layers on drum (A)Three layers on drum (A)
Trackless Scoop 640/1100 V reflective TPU — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²18115112181
Trackless Scoop reflective TPU — one-second fault-current references
Model and configurationSymmetrical fault current (kA, 1 s)Earth-fault current through screens (kA, 1 s)
Trackless Scoop 640/1100 V reflective TPU — 3 × 35 power + 2 × 6 pilot + 1 × 16 earth mm²4.02.1

Configuration areas are in mm². The two pilot cores and single earth conductor are additional to the three power conductors. Pilot cores do not replace the protective-earth conductor.

The 2.5 mm² power configuration contains three power cores and one 1.5 mm² earth; it has no pilots. Do not apply the two-pilot description to that row.

The yellow CM and transparent reflective TPU constructions have separate tables. At 35 mm² power size, the yellow CM mass is approximately 3.10 kg/m and the reflective TPU mass is approximately 2.74 kg/m.

A dash in the 10 mm² yellow CM diameter or bending cells means that a value must be confirmed for the order. Do not interpolate cable dimensions or bend radius from adjacent sizes.

The screen-area figure is the approximate combined cross-section of the three power screens using the stated weighting method. It is not the cross-section of each screen.

Current ratings apply at 30°C ambient and to the stated straight or drum-layer condition. Use the matching row; a straight-cable current rating does not apply unchanged to a wound reel.

Fault-current figures apply for one second. The screen earth-fault value refers to the screens and is not the standalone rating of the separate earth conductor.

Respect both the minimum bend radius and maximum recommended tension. Specify reel diameter, travel, acceleration, reverse bending and support geometry separately; no numerical speed or fatigue-cycle rating is assigned by these tables.

The stated temperature range and the fixed-installation minimum are separate conditions. Confirm the actual ambient, conductor temperature and handling duty for the installation.

Reflective tape returns incident light; it is not a self-luminous or electrically illuminated element. Match visibility requirements separately from electrical protection.

For pump use, specify the fluid, depth, exposure duration and termination details. Water resistance alone does not define an unlimited immersion duty.

Final conductor details, cable dimensions and tolerances should be matched to the agreed construction before selecting glands, connectors and reel hardware.

Standards

Standards

Trackless Scoop 640/1100 V Mining Cable standards and test references
Standard or specificationApplication
SANS 1520-1Construction reference for the 640/1100 V flexible mining-cable family.
SANS 1411-1Flexible Class 5 tinned-copper conductor reference.
SANS 1411-3, type RD6EPR insulation-compound reference.
SANS 1411, type RS6Yellow CM sheath-compound reference.
IEC 60332-1-2:2004 / EN 60332-1-2:2004Single-cable vertical flame-propagation test reference for the yellow CM construction.
ICEA S-75-381, Table 3-3TPU jacket reference for the separate transparent reflective construction; specify the applicable edition with the order.

Official standards and approval references

The individual-cable flame test addresses a single vertical specimen. It does not establish bunched-cable fire performance or circuit integrity during a fire.

Keep the yellow CM and reflective TPU constructions distinct when specifying compound references and tests. Confirm the required standard editions, jacket option and site acceptance documents for the selected build.

Certifications and document support

Review our company certificates and document scopes when identifying the documentation required for the quoted construction.

Provide the destination mine, applicable standard edition and required product acceptance or test documents. Identify the full power/pilot/earth arrangement and the yellow CM or reflective TPU jacket in the enquiry. Include the expected drum duty, pulling loads, temperature and any pump immersion conditions so the documentation matches the quoted cable.

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