NGFLGOEU flat festoon cable cross-section with six parallel insulated copper cores

Port & Festoon Cables TEBAOFLEX

NGFLGOEU Flat Festoon Cable 300/500V

NGFLGOEU cable is a 300/500V flat rubber festoon cable for one-plane bending on crane trolleys, machine tools and moving material-handling equipment.

Power, control, individually screened and bus-cable configurations
Oil, ozone, UV, moisture and outdoor resistance
Flexible duty from -35°C to +80°C; conductor up to +90°C
Source-listed trolley festoon speed guidance up to 180 m/min

Send the cable marking or required core configuration, conductor size, travel distance, trolley speed and quantity for engineering review and quotation.

Product information

SKU: TF-NGFLGOEU
Category: Port & Festoon Cables
Brand: TEBAOFLEX

Product overview

NGFLGOEU Cable for Fast, Repeated Festoon Travel

NGFLGOEU flat festoon cable supplies low-voltage power and control to crane trolleys, machine tools and moving material-handling equipment. Its parallel flat construction is intended for frequent bending in one plane, helping cable loops track predictably in a properly engineered festoon system.

NGFLGOEU, NGFLGÖU and NGFLGOU are three spellings of the same flat rubber cable designation: NGFLGOEU writes the Ö as OE, while NGFLGOU simply drops the umlaut.

The 300/500V family includes NGFLGOEU-J and NGFLGOEU-O arrangements for power, control, bus and individually screened circuits. Bare flexible copper conductors, EPR rubber insulation and a black chloroprene-rubber outer sheath support demanding indoor or outdoor duty. The source data lists resistance to oil, ozone, UV and moisture, with flexible operation from -35°C to +80°C.

Electrical: 300/500V rated voltage and 2.5kV AC test for 5 minutes
Mechanical: maximum tensile load 15 N/mm²; torsion is not permitted
Selection: configurations from control cores and power cores to screened pairs and screened power variants

Use the port and festoon cable range to compare moving-cable options. For other installation modes, review the YSLTOE-J reeling cable or PUR-HF festoon cable. Final suitability depends on the exact configuration, carrier geometry, bend radius, travel speed, tensile load and operating environment.

Construction

NGFLGOEU Cable Construction

Conductor	Bare electrolytic copper; extremely finely stranded Class 6 up to 25 mm² and finely stranded Class 5 from 35 mm², as stated in the supplied source.
Insulation	EPR rubber compound 3GI3, with material reference to DIN VDE 0207 Part 20.
Core identification	Up to 5 cores: green/yellow for -J or black for -O, plus black, blue, brown and grey. More than 5 cores: black with white numbers.
Optional individual screen	Tinned-copper wire braid; source-listed coverage approximately 60% for shielded cores and approximately 80% for twisted and shielded pairs.
Core arrangement	Parallel; configurations above 12 cores use parallel bundles.
Outer sheath	Black chloroprene-rubber compound 5GM3, with material reference to DIN VDE 0207 Part 21.

Conductor class by size: 1.5 to 25 mm² extremely finely stranded class 6, 35 mm² and above finely stranded class 5, both to DIN VDE 0295. The maximum conductor resistances in the reference table below are the class limits for each size.

Applications

Applications and Operating Boundaries

Typical uses include trolley festoon systems, overhead cranes, gantry cranes, movable machine-tool sections and material-handling equipment where the cable bends frequently in one plane.

Indoor and outdoor festoon routes exposed to ozone, UV and moisture
Moving power and control circuits exposed to high mechanical stress
Screened control, bus or power circuits where the selected configuration includes the specified braid

Do not select this cable for torsional duty. Gantry reeling operation is listed as not applicable. For trolley festoon systems, the supplied data gives guidance up to 180 m/min and recommends manufacturer consultation above 180 m/min. Carrier spacing, loop depth, clamp design, bend radius and cable tensile load must be checked for the actual system. If the trolley requires a round construction, compare (N)GRDGOEU-J/-O round festoon cable for general power, control or bus circuits, or (N)GRDGCGOEU-J screened festoon cable for an overall-screened FC/VFD motor supply.

UL Style 4540 reference application

In the UL Style 4540 reference the cable is described as an energy and control cable for hoisting gear, transportation systems and machine tools, in dry, damp and wet rooms and outdoors, where resistance to oils, fats and chemical influences is required. That reference is written for medium mechanical stresses; where a festoon system imposes more than that - high travel speeds, short loops or heavy carriers - give the duty with the enquiry so the construction can be confirmed against it.

Specifications

Electrical, Thermal and Mechanical Data

Rated voltage	300/500V (600V source marking reference)
Maximum permissible operating voltage	AC 0.7/1.2kV; DC 0.9/1.8kV
AC test voltage	2.5kV for 5 minutes
Current-carrying reference	DIN VDE 0298-4; table values refer to installation free in air at 30°C ambient
Maximum conductor temperature	+90°C
Maximum short-circuit conductor temperature	+250°C
Ambient temperature, fixed	-50°C to +80°C
Ambient temperature, fully flexible	-35°C to +80°C
Maximum tensile load	15N/mm²
Torsional stress	Not allowed
Minimum bending radius	See configuration table; general reference DIN VDE 0298 Part 3

Available Source-Listed Configurations

Dimensions and weights are approximate. “C” identifies a source-listed screened configuration. Blank part-number cells mean no part number was visible in the supplied table.

Family	Configuration	Part no.	MLFB	Conductor Ø max. (mm)	Height min.–max. (mm)	Width min.–max. (mm)	Bend radius moving min. (mm)	Weight approx. (kg/km)	Tensile force max. (N)	Resistance max. at 20°C (Ω/km)	Current in free air (A)	Short-circuit current (kA)
NGFLGOEU-J control	3x1.5	—	5DG5751	1.5	5.7–6.2	11.7–12.5	19	130	68	13.3	24	0.21
NGFLGOEU-J control	4x1.5	20003476	5DG5711	1.5	5.7–6.2	15–15.8	19	170	90	13.3	24	0.21
NGFLGOEU-J control	5x1.5	—	5DG5712	1.5	5.5–6	18.5–20.1	18	210	113	13.3	24	0.21
NGFLGOEU-J control	7x1.5	—	5DG5714	1.5	5.5–6	25–26.8	18	280	158	13.3	24	0.21
NGFLGOEU-J control	8x1.5	20003480	5DG5715	1.5	5.5–6	27.5–29.3	18	310	180	13.3	24	0.21
NGFLGOEU-J control	10x1.5	—	5DG5717	1.5	6.2–6.7	35.5–37	20	440	225	13.3	24	0.21
NGFLGOEU-J control	12x1.5	20003483	5DG5718	1.5	6.3–6.8	42–43.5	20	530	270	13.3	24	0.21
NGFLGOEU-J control	24x1.5	20003485	5DG5720	1.5	11.5–12.3	51–53.2	62	1040	540	13.3	24	0.21
NGFLGOEU-J control	42x1.5	20003470	5DG5653	1.5	15.1–16.1	70.2–72.3	81	1920	945	13.3	24	0.21
NGFLGOEU-J control	4x2.5	20003487	5DG5721	2	6.8–7.3	18.5–19.5	22	260	150	7.98	32	0.36
NGFLGOEU-J control	5x2.5	—	5DG5722	2	6.6–7.4	22.9–24.6	22	320	188	7.98	32	0.36
NGFLGOEU-J control	7x2.5	20003490	5DG5724	2	6.8–7.4	31–32.8	22	440	263	7.98	32	0.36
NGFLGOEU-J control	8x2.5	20003492	5DG5725	2	6.8–7.4	34.1–35.9	22	490	300	7.98	32	0.36
NGFLGOEU-J control	10x2.5	—	5DG5727	2	7.4–8	43–45.3	24	660	375	7.98	32	0.36
NGFLGOEU-J control	12x2.5	20003494	5DG5728	2	7.4–8	50.6–53.5	24	780	450	7.98	32	0.36
NGFLGOEU-J control	24x2.5	20003496	5DG5730	2	14.8–15.6	65.4–68	78	1690	900	7.98	32	0.36
NGFLGOEU-J control	7x(3x1)	20037062	5DG5483	1.3	8.7–10.3	49.3–51.8	41	770	315	19.5	19	0.14
NGFLGOEU-J power	4x4	20003498	5DG5731	2.8	8.4–8.9	22.5–23.5	36	390	240	4.95	43	0.57
NGFLGOEU-J power	4x6	20003503	5DG5741	3.5	9–9.5	25.4–26.9	38	500	360	3.3	56	0.86
NGFLGOEU-J power	4x10	20003509	5DG5765	4.5	10.5–11	30.1–32.6	44	750	600	1.91	78	1.43
NGFLGOEU-J power	4x16	20003511	5DG5766	5.6	12.1–12.9	36–37.5	65	1060	960	1.21	104	2.29
NGFLGOEU-J power	4x25	20003513	5DG5767	6.6	13.6–14.4	41.9–43.4	72	1500	1500	0.78	138	3.58
NGFLGOEU-J power	4x35	20003515	5DG5768	8.1	14.8–16.7	47–49.9	84	2040	2100	0.55	170	5.01
NGFLGOEU-J power	4x50	20003517	5DG5770	9.5	18–19	56–58	95	2830	3000	0.39	212	7.15
NGFLGOEU-J power	4x70	20003519	5DG5771	11.1	20.3–21.3	63.2–65.2	107	3820	4200	0.27	263	10.01
NGFLGOEU-J power	4x95	20003521	5DG5772	12.9	23.1–24.1	72.6–74.6	121	4930	5700	0.21	316	13.59
NGFLGOEU-J power	4x120	—	5DG5773	15	24.2–27.2	79.2–83.2	136	6220	7200	0.16	370	17.16
NGFLGOEU-J power	5x4	—	5DG5732	2.8	8.5–9	28.9–31.2	36	510	300	4.95	43	0.57
NGFLGOEU-J power	5x6	20003505	5DG5742	3.5	9.1–9.6	31.8–34.1	38	640	450	3.3	56	0.86
NGFLGOEU-J power	5x10	—	5DG5687	4.5	10.5–11.3	39.2–41.6	45	960	750	1.91	78	1.43
NGFLGOEU-J power	5x16	20003523	5DG5776	5.6	12.2–12.7	45.1–47.6	64	1360	1200	1.21	104	2.29
NGFLGOEU-J power	7x4	20003501	5DG5734	2.8	8.4–9	38.5–40.9	36	690	420	4.95	43	0.57
NGFLGOEU-J power	7x6	20003507	5DG5744	3.5	9–9.6	42.9–45.3	38	870	630	3.3	56	0.86
NGFLGOEU-J power	7x10	—	5DG5865	4.5	10.5–11.3	53–55.9	45	1320	1050	1.91	78	1.43
NGFLGOEU-J power	7x16	—	5DG5866	5.6	12.6–13.4	60.7–63.9	67	1990	1680	1.21	104	2.29
NGFLGOEU-J power	7x25	20070764	5DG5867	6.6	14.8–15.6	72.6–75.9	78	2820	2625	0.78	138	3.58
NGFLGOEU-J power	7x35	—	5DG5868	8.1	16.4–17.4	83.7–87	87	3820	3675	0.55	170	5.01
(N)GFLGOEU-O control, screened	12x1(C)	20003474	5DG5670	1.3	6.6–7.1	48.2–51.3	21	660	180	19.5	19	0.14
(N)GFLGOEU-O control, screened	4x1.5(C)	20155763	5DG5880	1.5	6.8–7.4	18.5–19.5	22	250	90	13.3	24	0.21
(N)GFLGOEU-O control, screened	8x1.5(C)	—	5DG5884	1.5	6.8–7.4	35.1–35.1	22	510	180	13.3	24	0.21
(N)GFLGOEU-O control, screened	12x1.5(C)	20003527	5DG5888	1.5	7.4–8	51.7–55	24	780	270	13.3	24	0.21
(N)GFLGOEU-O bus, screened	4x(2x1)C	20003528	5DG5890	1.3	10.5–11.3	31.8–33.8	45	630	120	19.5	19	0.14
(N)GFLGOEU-O bus, screened	6x(2x2.5)C	20054902	5DG5898	2	14.2–15.2	60–62.7	76	1680	450	7.98	32	0.36
(N)GFLGOEU-O bus, screened	7x(2x1)C	20003529	5DG5893	1.3	10.5–11.3	53.1–56	45	1090	210	19.5	19	0.14
(N)GFLGOEU-J power, screened	4x4(C)	—	5DG5484	2.8	9.2–10.2	26.3–29.3	41	550	240	4.95	43	0.57
(N)GFLGOEU-J power, screened	4x6(C)	—	5DG5485	3.5	9.5–11.1	28.8–31.8	44	665	360	3.3	56	0.86
(N)GFLGOEU-J power, screened	4x10(C)	—	5DG5486	4.5	11.7–13.3	36–39	67	1060	600	1.91	78	1.43
(N)GFLGOEU-J power, screened	4x16(C)	—	5DG5487	5.6	12.8–14.4	40.2–43.2	72	1360	960	1.21	104	2.29
(N)GFLGOEU-J power, screened	4x25(C)	—	5DG5488	6.6	14.8–16.8	47.3–50.3	84	1980	1500	0.78	138	3.58
(N)GFLGOEU-J power, screened	4x35(C)	—	5DG5489	8.1	16.9–18.9	53.4–57.4	95	2590	2100	0.55	170	5.01
(N)GFLGOEU-J power, screened	4x50(C)	—	5DG5490	9.5	19.5–21.5	62–66	108	3590	3000	0.39	212	7.15
(N)GFLGOEU-J power, screened	4x70(C)	—	5DG5491	11.1	21.9–23.9	69.8–73.8	120	4630	4200	0.27	263	10.01
(N)GFLGOEU-J power, screened	4x95(C)	—	5DG5492	12.9	24.2–27.2	78.7–83.7	136	5950	5700	0.21	316	13.59

Nominal current values are source-listed for rubber cables installed free in air at 30°C ambient temperature.

UL Style 4540 reference data

Nominal voltage	300/500 V
Minimum bending radius	5 × cable thickness
Core marking to DIN VDE 0293, 4 cores	Black, grey, green/yellow, brown
Core marking, 5 cores	Blue, brown, green/yellow, black, grey
Core marking, 6 cores or more	Black with white numbers; green/yellow core in the middle
Sheath colour	Black

For a flat cable the bending radius is taken on the thickness, the smaller outer dimension, because that is the plane the cable bends in: a 4 × 2.5 mm² cable at up to 7.8 mm thick needs at least 39 mm. The number of webs in the table is how many parallel bundles the cores are twisted into before being laid flat.

NGFLGOEU UL Style 4540 reference dimensions
Code, cores × cross-section	Core diameter approx.	Number of webs	Conductor resistance max. at 20 °C	Outer sheath thickness	Width × height min.	Width × height max.	Weight approx.
NGFLGOEU 4 × 1.5 mm²	3.1 mm	1	13.3 Ω/km	1.2 mm	15.6 × 4.6 mm	17.0 × 6.4 mm	190 kg/km
NGFLGOEU 5 × 1.5 mm²	3.1 mm	2	13.3 Ω/km	1.2 mm	20.3 × 4.6 mm	21.5 × 6.4 mm	240 kg/km
NGFLGOEU 7 × 1.5 mm²	3.1 mm	2	13.3 Ω/km	1.2 mm	26.1 × 4.6 mm	29.1 × 6.4 mm	300 kg/km
NGFLGOEU 8 × 1.5 mm²	3.1 mm	2	13.3 Ω/km	1.2 mm	29.3 × 4.6 mm	32.0 × 6.4 mm	340 kg/km
NGFLGOEU 10 × 1.5 mm²	3.1 mm	3	13.3 Ω/km	1.5 mm	37.7 × 5.2 mm	40.7 × 7.0 mm	465 kg/km
NGFLGOEU 12 × 1.5 mm²	3.1 mm	3	13.3 Ω/km	1.5 mm	43.5 × 5.2 mm	47.5 × 7.0 mm	550 kg/km
NGFLGOEU 24 × 1.5 mm²	3.1 mm	2	13.3 Ω/km	1.8 mm	51.0 × 11.5 mm	56.0 × 13.5 mm	1150 kg/km
NGFLGOEU 4 × 2.5 mm²	3.8 mm	1	7.98 Ω/km	1.5 mm	18.7 × 5.8 mm	20.7 × 7.8 mm	280 kg/km
NGFLGOEU 5 × 2.5 mm²	3.8 mm	2	7.98 Ω/km	1.5 mm	24.0 × 5.8 mm	26.0 × 7.8 mm	355 kg/km
NGFLGOEU 7 × 2.5 mm²	3.8 mm	2	7.98 Ω/km	1.5 mm	31.0 × 5.8 mm	33.0 × 7.8 mm	485 kg/km
NGFLGOEU 8 × 2.5 mm²	3.8 mm	2	7.98 Ω/km	1.5 mm	35.0 × 5.8 mm	38.0 × 7.8 mm	510 kg/km
NGFLGOEU 12 × 2.5 mm²	3.8 mm	3	7.98 Ω/km	1.8 mm	50.8 × 6.2 mm	54.8 × 8.2 mm	795 kg/km
NGFLGOEU 24 × 2.5 mm²	3.8 mm	2	7.98 Ω/km	2.4 mm	66.0 × 15.0 mm	72.5 × 17.0 mm	1590 kg/km
NGFLGOEU 4 × 4 mm²	4.5 mm	1	4.95 Ω/km	1.8 mm	21.8 × 7.1 mm	24.8 × 9.1 mm	395 kg/km
NGFLGOEU 7 × 4 mm²	4.5 mm	2	4.95 Ω/km	1.8 mm	36.8 × 7.0 mm	39.8 × 9.1 mm	675 kg/km
NGFLGOEU 4 × 6 mm²	5.3 mm	1	3.30 Ω/km	1.8 mm	24.9 × 7.9 mm	27.9 × 9.9 mm	466 kg/km
NGFLGOEU 5 × 6 mm²	5.3 mm	2	3.30 Ω/km	1.8 mm	31.7 × 7.9 mm	34.7 × 9.9 mm	588 kg/km
NGFLGOEU 7 × 6 mm²	5.3 mm	2	3.30 Ω/km	1.8 mm	41.9 × 7.9 mm	45.9 × 9.9 mm	910 kg/km
NGFLGOEU 4 × 10 mm²	6.6 mm	1	1.91 Ω/km	1.8 mm	30.3 × 9.2 mm	33.3 × 11.2 mm	775 kg/km
NGFLGOEU 5 × 10 mm²	6.6 mm	2	1.91 Ω/km	1.8 mm	38.0 × 9.2 mm	41.5 × 11.2 mm	985 kg/km
NGFLGOEU 7 × 10 mm²	6.6 mm	2	1.91 Ω/km	1.8 mm	51.3 × 9.2 mm	55.3 × 11.2 mm	1385 kg/km
NGFLGOEU 4 × 16 mm²	7.8 mm	1	1.21 Ω/km	2.1 mm	35.7 × 11.0 mm	38.7 × 13.0 mm	1110 kg/km
NGFLGOEU 7 × 16 mm²	7.8 mm	2	1.21 Ω/km	2.4 mm	61.0 × 11.0 mm	66.0 × 14.0 mm	2345 kg/km
NGFLGOEU 4 × 25 mm²	9.2 mm	1	0.780 Ω/km	2.1 mm	40.0 × 11.7 mm	46.0 × 14.7 mm	1465 kg/km
NGFLGOEU 7 × 25 mm²	9.2 mm	2	0.780 Ω/km	2.7 mm	70.5 × 12.5 mm	79.0 × 16.5 mm	3240 kg/km
NGFLGOEU 4 × 35 mm²	10.8 mm	1	0.554 Ω/km	2.4 mm	46.2 × 13.6 mm	53.2 × 17.6 mm	2175 kg/km
NGFLGOEU 7 × 35 mm²	10.8 mm	2	0.554 Ω/km	2.7 mm	80.0 × 14.2 mm	91.0 × 18.2 mm	4140 kg/km
NGFLGOEU 4 × 50 mm²	12.8 mm	1	0.386 Ω/km	2.7 mm	55.0 × 16.1 mm	62.0 × 20.1 mm	3020 kg/km
NGFLGOEU 4 × 70 mm²	14.7 mm	1	0.272 Ω/km	3.0 mm	63.5 × 19.0 mm	71.0 × 23.0 mm	4325 kg/km
NGFLGOEU 4 × 95 mm²	16.8 mm	1	0.206 Ω/km	3.3 mm	72.5 × 21.5 mm	81.0 × 25.5 mm	5110 kg/km
NGFLGOEU 4 × 120 mm²*	18.6 mm	1	0.161 Ω/km	3.6 mm	80.0 × 23.5 mm	91.0 × 28.0 mm	6340 kg/km

* The 4 × 120 mm² size is built similar to DIN VDE 0250 Part 809 rather than strictly to it. These reference figures are a separate dataset from the configuration table above, which remains the basis for the part-numbered builds; quote from the table that matches the build ordered.

Standards

Standards and Source-Listed Approvals

Type designation	NGFLGOEU-J / NGFLGOEU-O
Design standard	DIN VDE 0250-809
Source-listed marking / approvals	VDE marking; UL File E 113313; GOST-R
Insulation material reference	DIN VDE 0207 Part 20, compound 3GI3
Sheath material reference	DIN VDE 0207 Part 21, compound 5GM3
Current-carrying reference	DIN VDE 0298-4
Oil-resistance reference	DIN VDE 0473-404, paragraph 10
Bending-radius reference	DIN VDE 0298 Part 3
Additional source-listed test	Bending test

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NGFLGOEU Flat Festoon Cable 300/500V

NGFLGOEU Cable for Fast, Repeated Festoon Travel

NGFLGOEU Cable Construction

Applications and Operating Boundaries

UL Style 4540 reference application

Electrical, Thermal and Mechanical Data

Available Source-Listed Configurations

UL Style 4540 reference data

Standards and Source-Listed Approvals

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