(N)GFLCGÖU-J/O 0.6/1 kV Screened Rubber Flat Festoon & Reeling Cable

While standard NGFLGÖU flat cables are rated 300/500 V without electromagnetic shielding, modern frequency-controlled crane hoists, trolley drives and automated material-handling gantries require a true 0.6/1 kV dielectric rating and low-impedance EMC screening. (N)GFLCGÖU-J/O 0.6/1 kV screened rubber flat cable is designed to DIN VDE 0250-809 to carry variable-frequency motor power and interference-free control signals in a single-plane flat profile.

In power configurations (4G2.5 mm² to 4G95 mm²), each +90 °C EPR-insulated power core is wrapped with a semiconductive smoothing layer and an individual tinned-copper wire braid screen (C), laid parallel in one flat row so the cable bends effortlessly around its thin axis to a minimum dynamic bending radius of 10 × cable thickness. In multi-core control and encoder configurations (5G1.5 mm² to 24G2.5 mm²), core groups or individual pairs are shielded with tinned-copper braid before flat vulcanization inside the heavy-duty 5GM3 polychloroprene (PCP) rubber outer sheath.

Jiangsu Tebaoflex Special Cable Co., Ltd. holds third-party verification of conformity (ICR, cert. ICR/VC/HTT260331) against the DIN VDE 0250 series based on EMC and LVD test reports XMT0202600330W/EMC and /LVD issued by Shanghai Ximo Testing Technology (2025-03-30).

Include the designation ((N)GFLCGÖU-J or -O), core count and cross-section, festoon trolley saddle radius and total loop length in your RFQ. TEBAOFLEX supplies custom lengths from a 50 m minimum order quantity with a standard lead time of 7–45 working days.

Explore the port and festoon cable range for related configurations.

For related flat and round rubber festoon cables in crane and trolley service, compare these specifications: NGFLGOEU Flat Festoon Cable 300/500V (for unscreened 300/500 V rubber flat festoon control and power loops); (N)GRDGCGOEU-J 0.6/1 kV Screened Festoon Cable (for round EMC-screened rubber festoon trolley systems at 0.6/1 kV). Verify individual or overall copper screening, core arrangement, and minimum bending radius before ordering.

Construction

The representative construction illustrates (N)GFLCGÖU-J 0.6/1 kV 4G25 mm² Screened Rubber Flat Cable: four parallel Class 5 flexible tinned-copper cores arranged side by side in a single flat plane—three individually copper-braid-screened +90 °C EPR-insulated phase cores (brown, black, grey) and one green/yellow EPR-insulated protective earth core—moulded and vulcanized inside a heavy-duty black 5GM3 flame-retardant and oil-resistant polychloroprene flat elastomer jacket.

Applications

Stack multiple (N)GFLCGÖU-J/O flat cables on I-beam or C-rail festoon trolleys with power cables on the outer saddle layer and screened control cables on the inner saddle layer.

• Motorized I-beam and C-rail festoon systems on ship-to-shore (STS) container cranes, RMG/RTG yard gantries and steelworks overhead ladle cranes.
• VFD-controlled hoist, trolley and long-travel AC motor feeds requiring low transfer impedance and 0.6/1 kV voltage rating.
• Axial flat-pack (pancake) cable reels on transfer cars, automated galvanizing/pickling lines and high-bay warehouse stacker cranes.
• Indoor and outdoor industrial festoon loops operating from -35 °C to +80 °C at travel speeds up to 180 m/min.

For VFD-driven overhead crane trolleys, steelworks I-beam festoons, and multi-layer flat reels, review these resources: Festoon System: Components, Track Types, and Industrial Cable Selection (for C-rail, I-beam, and motorized festoon trolley design rules); RONDOFLEX & PLANOFLEX Crane Festoon & Travelling Cable Series (0.6/1 kV) (for matched round and flat crane travelling cable packages at 0.6/1 kV). Check saddle width, stack height, and variable-frequency drive grounding before installation.

Specifications

These are the standards this construction is designed and manufactured to (DIN VDE 0250-809 and DIN EN 50525-2-21 flat elastomer principles).

Overall flat dimensions are stated as nominal thickness (H) × width (W) in millimetres; select flat-cable EMC glands matched to the nominal H × W window.

Continuous ampacities are referenced at +30 °C ambient air in free festoon loops per DIN VDE 0298-4; apply bundling derating when multiple power flat cables are stacked in direct contact on a single saddle.

Standards

DIN VDE 0250-809 Flat Cable Standard Reference at DIN Media