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High Temperature Cables

7/10 kV Silicone Ignition Cable

7/10 kV silicone ignition cable is a fixed-installation, single-core silicone-insulated cable for stated automobile ignition applications and locations with ambient-temperature fluctuations up to +180°C.

  • Rated voltage: 7 kV Uo/U
  • AC test voltage: 10 kV at 50 Hz
  • Conductor: tinned flexible copper wires
  • Insulation: silicone rubber compound
  • Temperature range: −60°C to +180°C for fixed installation
  • Minimum bending radius: 7.5 × cable diameter for fixed installation
  • Available nominal sizes: 1.0 mm² and 1.5 mm²

For a technical quotation, provide the existing 7/10 kV silicone ignition cable marking, conductor size, route, length, quantity and required documentation.

Product information
Product overview

7/10 kV silicone ignition cable for high-temperature ignition circuits

The 7/10 kV silicone ignition cable is a single-core, fixed-installation ignition cable with tinned flexible copper wires and silicone-rubber insulation. The supplied data gives a 7 kV Uo/U rated voltage and a 10 kV AC 50 Hz test voltage. It is intended mainly for automobile applications and for equipment areas subject to ambient-air temperature changes up to +180°C.

Select this 7/10 kV silicone ignition cable when the equipment specification calls for its stated voltage class, silicone insulation and fixed-routing condition. The construction is not presented as a screened, armoured, reeling or moving cable, so the ignition route, mechanical protection, termination and clearance must be reviewed in the equipment design.

  • Suitable for: stated automobile ignition circuits and fixed high-temperature routes.
  • Nominal options: 1.0 mm² with approximately 6 mm outer diameter, or 1.5 mm² with approximately 7 mm outer diameter.
  • Confirm before ordering: the 7/10 kV silicone ignition cable voltage requirement, conductor size, route length, temperature, colour and termination.

Explore the high-temperature cable range for related heat-resistant constructions. Construction, application, size and standards information for this 7/10 kV silicone ignition cable is provided in the technical tabs.

Construction

7/10 kV silicone ignition cable construction

The supplied 7/10 kV silicone ignition cable construction is a tinned flexible copper conductor with silicone-rubber-compound insulation. Its orange-red sheath is visibly shown in the supplied product image; the source identifies the sheath colour as oxbrown-red.

This 7/10 kV silicone ignition cable construction should be specified by conductor size and the equipment's fixed route. The supplied information does not identify a screen, armour, braid or additional outer jacket, so do not treat the cable as a substitute where those elements are required.

7/10 kV silicone ignition cable construction reference
ConductorTinned flexible copper wires
InsulationSilicone rubber compound
Sheath colourOxbrown-red, as stated in the supplied information
Installation condition stated for this 7/10 kV silicone ignition cableFixed installation

Construction selection checks

  • Confirm the specified conductor size and termination interface before releasing the 7/10 kV silicone ignition cable order.
  • Provide any required marking, colour or cut length in the quotation request.
  • Where the route needs additional abrasion protection, shielding, armour or continuous movement, define the required cable construction with the equipment designer.
Applications

7/10 kV silicone ignition cable applications

The supplied 7/10 kV silicone ignition cable application is mainly automobile ignition equipment. The source also identifies locations with high fluctuations in ambient-air temperature up to +180°C. Use the cable only for a fixed route that matches the stated voltage, temperature and bending conditions.

7/10 kV silicone ignition cable installed in a burner ignition assembly
Illustrative ignition-system installation: confirm the final 7/10 kV silicone ignition cable routing, termination and clearance for the equipment.

7/10 kV silicone ignition cable selection guidance

  • Confirm the ignition-system voltage and the applicable 7 kV Uo/U requirement before selecting this 7/10 kV silicone ignition cable.
  • Check the real conductor temperature against the supplied +180°C conductor-temperature limit and the route against the fixed-installation temperature range of −60°C to +180°C.
  • Maintain the supplied fixed-installation minimum bending radius of 7.5 × D when routing the 7/10 kV silicone ignition cable.
  • Confirm the terminal, connector, separation distance and any vehicle-specific requirements; these items were not supplied as product data.

Send the existing marking, equipment type, conductor size, length, route condition and documentation requirement for a 7/10 kV silicone ignition cable technical quotation.

Specifications

7/10 kV silicone ignition cable specifications

The following 7/10 kV silicone ignition cable values are transcribed from the supplied technical information. They apply to the stated fixed-installation construction; confirm the final size and equipment requirements before order release.

7/10 kV silicone ignition cable electrical and thermal reference
Rated voltage Uo/U7 kV
Test voltage10 kV AC, 50 Hz
Insulation resistance>100 MΩ/km
Conductor temperature+180°C
Short-circuit temperature+250°C
Temperature rangeFixed: −60°C to +180°C
Minimum bending radiusFixed: 7.5 × D

7/10 kV silicone ignition cable dimensions

Nominal 7/10 kV silicone ignition cable size and outer diameter
Voltage designationNominal cross-section (mm²)Approximate outer diameter (mm)
7/10 kV1.06
7/10 kV1.57

The supplied 7/10 kV silicone ignition cable dimensions are nominal selection information. Confirm the ordered conductor size, outer diameter tolerance and final route layout before production release.

Standards

7/10 kV silicone ignition cable standards

The supplied 7/10 kV silicone ignition cable material lists the following cable, conductor and flame-test references. State the requested standard edition and required documentation in the RFQ.

7/10 kV silicone ignition cable standard references
Cable referenceVDE 0250, DIN VDE 0282-3 and TS 9764 HD 22.3 S4
Conductor construction referenceIEC 60228 class 5 and DIN EN 60228 class 5
Flame-retardance test referenceIEC 60332-1 and EN 50265-2-1
Flame-retardance test referenceIEC 60332-3 and EN 50266-2-4

Documentation checks for 7/10 kV silicone ignition cable

  • Identify the required cable standard and document format for the 7/10 kV silicone ignition cable order.
  • Confirm whether the equipment specification calls for the listed flame-test references or a separate project requirement.
  • Match the selected 1.0 mm² or 1.5 mm² construction to the final cable marking and technical drawing.
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