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High Temperature Cables

UL 3232 Silicone Wire with Optional Nylon Cover, 105°C 300V

UL 3232 is a UL-certified 105°C, 300 V AC wire for totally enclosed appliance wiring. It uses tinned stranded copper with silicone-rubber insulation. An optional extruded nylon covering forms a separate outer layer; nylon is not a substitute for the silicone insulation.

  • Voltage: 300 V AC
  • Temperature: 105°C
  • Insulation / covering: silicone rubber with optional nylon covering
  • Size selection: 26–16 AWG
  • Certification: UL-certified AWM; UL 758
Product information
Product overview

UL 3232 wire selection

UL 3232 is a UL-certified 105°C, 300 V AC wire for totally enclosed appliance wiring. It uses tinned stranded copper with silicone-rubber insulation. An optional extruded nylon covering forms a separate outer layer; nylon is not a substitute for the silicone insulation.

The six dimensioned configurations cover 26–16 AWG with a 0.44 mm nominal silicone wall and a 0.11 mm nylon covering. Finished diameters range from 1.59 mm to 2.60 mm. Each configuration identifies both layers so the purchaser can distinguish a nylon-covered lead from an uncovered silicone version before checking fit inside a harness or terminal enclosure.

The covering choice affects stripping preparation and the finished diameter used in assembly drawings. Include it explicitly when replacing an existing lead, particularly where an entry sleeve or terminal boot was selected around the covered construction. The 105°C rating should also remain visible in the equipment specification; the use of silicone insulation does not make this style interchangeable with higher-temperature silicone lead wires.

See the Specifications tab for the model and size tables. Browse the high-temperature cable range for related constructions. Compare 150°C UL 3123 through the silicone hook-up wire family.

Construction

Construction

UL 3232 uses the following conductor and insulation system. The diagram illustrates the layer sequence; select the conductor construction and covering shown in the required size specification.

Illustrative UL 3232 single-core conductor and insulation construction cutaway
Illustrative UL 3232 construction; layer dimensions are not to scale.
UL 3232 construction layers
ComponentConstruction detail
ConductorTinned stranded copper
Primary insulationExtruded silicone rubber
Optional outer coveringExtruded nylon; dimension table shows the covered version
Applications

Applications

UL 3232 is intended for appliance internal wiring inside a complete enclosure. The nylon-covered version can be specified where the assembly drawing requires that additional covering over silicone.

Illustrative UL 3232 insulated lead routed inside industrial equipment
Illustrative UL 3232 equipment application; shown as an installation concept.

UL 3232 replacement selection

For replacement enquiries, include the existing wire marking and the equipment connection drawing so the conductor, insulation and terminal arrangement can be matched.

Specifications

Specifications

UL 3232 technical data
ParameterSpecification
UL styleUL 3232
Voltage rating300 V AC
Temperature rating105°C
Insulation / coveringsilicone rubber with optional nylon covering
Conductor size coverage26–16 AWG
Nominal silicone wall0.44 mm
Nominal nylon covering0.11 mm
Minimum average / point silicone wall15 / 13 mils
Minimum optional nylon wall at any point2 mils
UL 3232 size and dimension table
Model and conductor sizeStranding (No./mm)Nominal silicone wall (mm)Nylon cover (mm)Nominal OD / tolerance (mm)
UL 3232 16 AWG26/0.2540.440.112.60 ± 0.10
UL 3232 18 AWG34/0.180.440.112.32 ± 0.10
UL 3232 20 AWG21/0.180.440.112.06 ± 0.10
UL 3232 22 AWG17/0.160.440.111.87 ± 0.10
UL 3232 24 AWG11/0.160.440.111.72 ± 0.10
UL 3232 26 AWG7/0.160.440.111.59 ± 0.10

Selecting the specified construction

Specify UL 3232, AWG and whether the nylon covering is required. The listed diameters apply to the covered version; use a separate drawing for an uncovered construction.

Standards

Standards

TEBAOFLEX UL 3232 wire is UL-certified appliance wiring material.

UL 3232 certification and standards
ItemRequirement or reference
CertificationUL-certified AWM
Style designationUL 3232
Construction standardUL 758 — Appliance Wiring Material
Style flame classificationHorizontal flame

Identify the UL style, conductor size, voltage and temperature grade on the purchasing specification. Include the required product identification and certification documents with the enquiry.

Engineering-led quotation

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