INDUSTRIAL CABLES TEBAOFLEX

Medium Voltage VFD Motor Cable — 3GSEGCH / 3GSEGCY

Three-core EPR-insulated medium voltage VFD cable for fixed converter-to-motor connections. Select 3GSEGCH with a halogen-free polyolefin sheath or 3GSEGCY with a PVC sheath, with separate power-frequency and converter operating conditions.

Product information
Brand
TEBAOFLEX
Product overview

Medium voltage VFD cable connects a frequency converter to an AC motor through three EPR-insulated power cores, individual copper-tape screens and an overall copper screen. The 3GSEGCH and 3GSEGCY designs share this screened motor-supply arrangement, with different outer-sheath materials and installation conditions. Conductor sizes from 35 to 300 mm² remain together in the selection tables.

Choose the electrical operating condition before selecting the conductor size. The power-frequency rating is 6/10 kV at 50 Hz, while converter operation uses a separate 3.6/6 kV basis. The stated converter envelope also identifies a maximum link voltage, a fundamental voltage and a peak limit including harmonics. These values describe different parts of the drive waveform and should be checked against the converter output and motor insulation system.

Choose the sheath to suit the route. The halogen-free 3GSEGCH construction uses an ST8 polyolefin sheath and is intended for fixed installation away from direct burial and water installation. The PVC-sheathed 3GSEGCY construction permits direct burial, with continuous use in water excluded. Both designs have a red outer surface, black inner covering and numerical core identification.

Provide the converter waveform, motor voltage, conductor size, cable length and termination arrangement with the enquiry. Check the screen connection, gland space, pulling force and available fixed bend radius together. The current references apply to one cable at 40°C ambient; the installed route and grouping determine the final current selection.

Explore the industrial cable range for related configurations.

For low-voltage converter-fed motor drive circuits requiring symmetrical EMC screening, compare these VFD cable constructions: 2XSLCYK-J 0.6/1 kV XLPE VFD Motor Cable (for 0.6/1 kV XLPE-insulated motor feeders with low mutual capacitance and dual copper tape or braid screening); 2YSLCYK-JB 0.6/1 kV Symmetrical VFD Cable (for 0.6/1 kV symmetrical 3+3 core VFD motor leads with split protective earth conductors). Verify rated drive voltage, dV/dt impulse stress, and screen transfer impedance before ordering.

Construction

Construction

The representative 3GSEGCH 3 × 50 mm² construction has three round stranded copper conductors arranged as a compact triangle. Each EPR-insulated core has semiconductive field-control layers and copper-tape screening; the assembled cores have a black inner covering, an overall copper-wire screen and a red polyolefin sheath.

Round 3GSEGCH cable cross-section with three screened EPR-insulated cores in a triangle, black inner covering and one overall copper-wire screen
Representative cable construction.
Medium Voltage VFD Motor Cable — 3GSEGCH / 3GSEGCY construction
ComponentMaterial and construction
Phase conductorsThree round stranded copper conductors to IEC 60228 class 2. Class 5 construction is a separate request option.
Conductor and insulation screensInner and outer layers of semiconductive rubber compound around each EPR dielectric.
Core insulation and identificationEPR according to IEC 60502-2; numerical 1-2-3 identification printed on the outer semiconductive layer.
Individual metallic screensTwo copper tapes around each insulated core. The combined cross-section of all individual core screens is 16 mm² for 35–120 mm² phase conductors and 25 mm² above 120 mm².
Inner coveringBlack polyolefin compound according to IEC 60502-2.
Overall metallic screenPlain copper wires with a transverse helical copper tape. Electrical screen cross-section is approximately 0.5 times the phase-conductor cross-section.
3GSEGCH outer sheathRed ST8 polyolefin compound, flame retardant, low smoke and halogen free.
3GSEGCY outer sheathRed ST2 PVC compound; retain the separate installation and flame-test conditions of this construction.
Applications

Applications

Select these screened three-core constructions for fixed medium voltage converter-to-motor power connections. Coordinate the cable insulation, screen termination and installation route with the drive system.

Red medium voltage VFD motor cable supported between a closed industrial frequency-converter cabinet and a large motor terminal enclosure
Application illustration.
  • Fixed connections between medium voltage frequency converters and AC motors in industrial drive systems.
  • Indoor or outdoor fixed routes in dry, damp and wet surroundings, subject to the selected sheath and installation method.
  • 3GSEGCH routes where a low-smoke halogen-free sheath is specified; install away from direct burial and water installation.
  • 3GSEGCY routes that require a PVC sheath and permit direct burial; continuous use in water is excluded.
  • Motor and converter terminations designed for the individual core screens and the common copper-wire screen.
  • Use the selected fixed bend radius and pulling-force limit; the free-movement references do not define a continuous reeling or drag-chain duty.

For VFD motor drive engineering references and heavy-duty mining inverter feeders, consult these resources: What Is VFD Cable? Insulation, Grounds and Shield Explained (covering XLPE/EPR dielectric stress, symmetrical ground geometry, and high-frequency common-mode current containment); Mining VFD Cable 2000 V — 3 Power + 3 Ground + Ground Check (for 2000 V trailing and reeling mining inverter drives with three symmetrical grounds and a ground-check pilot). Confirm harmonic current derating, gland earthing termination, and installation bend radius.

Specifications

Specifications

Medium Voltage VFD Motor Cable — 3GSEGCH / 3GSEGCY technical data
ParameterValue
Rated voltage, 50 Hz three-phase ACU₀/U = 6/10 kV; maximum system voltage 12 kV.
Rated voltage, converter operationU₀/U = 3.6/6 kV; maximum system voltage 7.2 kV.
Converter waveform envelopeMaximum link voltage 6.8 kV; fundamental voltage 4.16 kV; maximum peak voltage 15 kV including harmonics.
Phase conductor range3 × 35 to 3 × 300 mm²; round stranded copper, IEC 60228 class 2.
Conductor temperature limits90°C maximum operating temperature; 250°C maximum short-circuit temperature.
Installation temperaturesFixed installation ambient minimum −30°C; laying temperature minimum −10°C.
Maximum conductor tensile load50 N/mm²; configuration-specific total pulling limits are listed below.
Sheath selection3GSEGCH: halogen-free ST8 polyolefin; 3GSEGCY: ST2 PVC.
3GSEGCH medium voltage VFD cable dimensions and installation data
Model and conductor configurationDiameter over overall screen (mm)Max. overall diameter (mm)Min. fixed bend radius (mm)Approx. mass (kg/km)Max. tensile force (N)Reference current at 40°C ambient (A)
3GSEGCH 3 × 35 mm²4145.536435005250154
3GSEGCH 3 × 50 mm²43.54838442007500185
3GSEGCH 3 × 70 mm²47.552.5420520010500230
3GSEGCH 3 × 95 mm²51.556.5452640014250279
3GSEGCH 3 × 120 mm²54.560480760018000321
3GSEGCH 3 × 150 mm²5864512870022500364
3GSEGCH 3 × 185 mm²62.5685441050027750417
3GSEGCH 3 × 240 mm²67.573.55881300036000491
3GSEGCH 3 × 300 mm²72.778.15941540045000569
3GSEGCY medium voltage VFD cable dimensions and installation data
Model and conductor configurationDiameter over overall screen (mm)Max. overall diameter (mm)Min. fixed bend radius (mm)Free-movement bend reference (mm)Approx. mass (kg/km)Max. tensile force (N)Reference current at 40°C ambient (A)Reference conductor short-circuit current (kA)
3GSEGCY 3 × 35 mm²4145.5364683350052501545.57
3GSEGCY 3 × 50 mm²43.548384720420075001857.95
3GSEGCY 3 × 70 mm²47.552.542078852001050023011.13
3GSEGCY 3 × 95 mm²51.556.5452On enquiry64001425027915.11
3GSEGCY 3 × 120 mm²54.56048090076001800032119.08
3GSEGCY 3 × 150 mm²586451296087002250036423.85
3GSEGCY 3 × 185 mm²62.5685441020105002775041729.42
3GSEGCY 3 × 240 mm²67.573.55881103130003600049138.16
3GSEGCY 3 × 300 mm²72.778.15941172154004500056947.7
Medium voltage VFD operating conditions by waveform
Operating conditionU₀/U or fundamental voltageMaximum system or link voltagePeak condition
Three-phase AC at 50 Hz6/10 kV12 kV maximum system voltageCoordinate with the power-frequency system design
Frequency-converter operation3.6/6 kV7.2 kV maximum system voltageCoordinate with the converter output waveform
Converter operation including harmonics4.16 kV fundamental6.8 kV maximum link voltage15 kV maximum peak
3GSEGCH and 3GSEGCY sheath and installation selection
ModelOuter sheathDirect burialWater installationFlame and smoke references
3GSEGCHRed ST8 polyolefinExcludedExcludedIEC 60332-1-2; IEC 60332-3-22; IEC 61034; IEC 60754-2
3GSEGCYRed ST2 PVCPermittedContinuous use excludedIEC 60332-1-2

The current values are references for one cable touching supporting surfaces at 40°C ambient. Apply the installation method, grouping and thermal conditions to the final current calculation.

3GSEGCH current references follow VDE 0298 part 4. For 3GSEGCY direct burial, determine the installed current according to the ground-installation conditions and DIN VDE 0276-620 6C.

The 3GSEGCY short-circuit current figures retain their conductor-size references. Coordinate protection and fault-clearing duration with the conductor thermal limit.

Power-frequency, converter fundamental, link and peak voltages are separate selection conditions. Include the complete drive waveform and termination requirements with the enquiry.

Configuration dimensions, bend radii, masses and tensile-force values belong to their own model rows. Select the sheath and installation route before applying them.

Standards

Standards

Medium Voltage VFD Motor Cable — 3GSEGCH / 3GSEGCY standards and test references
Standard or specificationApplication
IEC 60502-2EPR-insulated medium voltage cable design reference for both constructions.
IEC 60228 class 2Round stranded copper phase conductors; class 5 is a separate requested construction.
IEC 60502-1, ST8Polyolefin outer-sheath compound reference for 3GSEGCH.
IEC 60502-2, ST2PVC outer-sheath compound reference for 3GSEGCY.
IEC 60332-1-2Flame propagation test reference for both sheath constructions.
IEC 60332-3-22 / IEC 61034 / IEC 60754-23GSEGCH grouped-flame, smoke-emission and combustion-gas references.
DIN EN 55011 / DIN 0875 part 11EMC design reference, classes A1 and B1; coordinate screen connections with the equipment installation.
VDE 0298 part 4 / DIN VDE 0276-620 6CCurrent-reference and ground-installation calculation references under the respective stated conditions.

IEC 60502-2 scope for medium voltage power cables

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