MINING & TUNNELING CABLES TEBAOFLEX

Mining VFD Cable 2000 V — 3 Power + 3 Ground + Ground Check

Flexible 2000 V mining VFD cable with three EPR-insulated power cores, three green-insulated grounds and a yellow ground-check conductor. Overall tinned-copper braid and aluminum/polyester foil sit beneath a reinforced CPE jacket; conductor sizes run from 2 AWG to 500 kcmil.

Product information
Brand
TEBAOFLEX
Product overview

Mining VFD cable 2000V connects variable-frequency AC drives to mining motors using three power conductors, three insulated grounding conductors and a separate ground-check circuit. This round cable combines 90°C Type II EPR insulation, an overall braid-and-foil shield and a reinforced thermosetting CPE jacket for surface and underground mining equipment.

Select the ground-check arrangement with the equipment wiring diagram. A central 16 AWG extensible ground-check conductor is available, while non-central ground-check wires have a minimum size of 14 AWG. The three green grounding cores provide the protective-earth conductors; the yellow ground-check core serves the monitoring circuit. These functions remain separate from the overall electromagnetic shield.

The size table covers nine power-conductor sizes from 2 AWG to 500 kcmil and includes the corresponding grounding sizes, jacket thickness, outside diameter, weight and current reference. Current ratings use a 90°C conductor and 40°C ambient air. The ambient-temperature and wound-layer tables help identify the thermal conditions that must be included in cable selection.

For an enquiry, provide the drive and motor ratings, power-conductor size, required length, ground-check position and cable-management arrangement. Include the drive output waveform, cable route and termination details so the insulation duty, screen bonding and available bend space can be coordinated. Use the outside diameter and its manufacturing tolerance when selecting glands, supports and protective hardware.

Explore the mining and tunneling cable range for related configurations.

For related VDE-standard 0.6/1 kV EMC-screened mining VFD cables and unshielded 2000 V Type G-GC portable power cables, compare: (N)SSHCOEU Cable 0.6/1kV EMC Screened VFD Mining Cable (for 0.6/1 kV DIN VDE 0250-812 heavy rubber trailing cables with overall EMC copper screening); Type G-GC Cable 2000V Portable Mining Power Cable (for 2000 V ICEA S-75-381 three-ground plus ground-check portable mining feeders on fixed-frequency across-the-line starters). Confirm inverter carrier frequency, symmetrical 3-ground + 1-GC geometry, and copper tape/braid shield transfer impedance before ordering.

Construction

Construction

The representative 2/0 AWG construction has three equal power cores in a compact triangle, three smaller green-insulated 5 AWG grounding cores in the outer interstices, and one small yellow-insulated central 16 AWG ground-check conductor. One overall aluminum/polyester foil and tinned-copper braid shield surrounds the complete assembly beneath a reinforced black CPE jacket.

Mining VFD cable cross-section with three large power cores in a triangle, three smaller green grounding cores and one central yellow ground-check core inside an overall silver shield
Representative cable construction.
Mining VFD Cable 2000 V — 3 Power + 3 Ground + Ground Check construction
ComponentMaterial and construction
Power conductorsThree extra-flexible tinned copper rope-stranded conductors; ASTM B172 and ASTM B33 references. Power sizes: 2 AWG to 500 kcmil.
Power-core insulationType II EPDM (EPR) insulation with ozone resistance and a maximum continuous conductor temperature of 90°C.
Grounding conductorsThree flexible tinned copper rope-stranded conductors with green insulation. Their individual sizes are listed against each power-conductor size.
Ground-check conductorFlexible tinned copper with yellow insulation. Central option: 16 AWG extensible strand; non-central ground-check wires: 14 AWG minimum.
Overall shieldTinned-copper braid combined with aluminum/polyester foil for 100% overall shield coverage.
Outer jacketReinforced, mold-cured thermosetting chlorinated polyethylene (CPE) jacket with permanent cable identification.
Identification and geometryRound cable construction; phase colour identification is specified with the order. Green identifies the grounding cores and yellow identifies the ground-check circuit.
Applications

Applications

Use this screened 2000 V construction for mining AC motor drives that require three power cores, three insulated grounding conductors and a ground-check monitoring circuit.

Black mining VFD cable supported between a closed drive cabinet and a closed motor terminal box in a mine pump station
Application illustration.
  • Variable-frequency AC motor drive connections on surface and underground mining equipment.
  • Mobile mining power systems with equipment-specific cable support, handling and ground-check monitoring arrangements.
  • Drive-to-motor circuits requiring an overall braid-and-foil electromagnetic shield alongside separate protective-earth and ground-check conductors.
  • Mine motor installations where conductor temperature, ambient air temperature and wound cable layers are included in current selection.
  • Select the central or non-central ground-check arrangement to match the equipment terminals and monitoring circuit; coordinate shield bonding with the drive and motor installation.

For PWM inverter reflected-wave fundamentals and medium-voltage VFD motor power cables, review these technical pages: What Is VFD Cable? Insulation, Grounds and Shield Explained (for how symmetrical split grounds and low-impedance shields mitigate bearing currents and voltage spikes); Medium Voltage VFD Motor Cable — 3GSEGCH / 3GSEGCY (for 3.6/6–6/10 kV three-core screened rubber cables supplying medium-voltage variable-speed drives). Verify 360-degree EMC gland termination, ground-check relay continuity resistance, and maximum motor lead length.

Specifications

Specifications

Mining VFD Cable 2000 V — 3 Power + 3 Ground + Ground Check technical data
ParameterValue
Rated voltage2000 V.
Maximum continuous conductor temperature90°C.
Current-rating reference ambient40°C air; continuous duty at a 90°C conductor temperature.
Power-core configurationThree power cores; 2 AWG to 500 kcmil.
Grounding configurationThree green-insulated grounding conductors; size selected from the configuration table.
Ground-check optionsCentral: 16 AWG extensible strand. Non-central: minimum 14 AWG. Yellow insulation.
InsulationType II EPDM (EPR), ozone resistant.
Overall shieldingTinned-copper braid plus aluminum/polyester foil; 100% combined coverage.
Outer jacketReinforced mold-cured thermosetting CPE.
Outside-diameter tolerance±5% manufacturing tolerance.
Mining VFD cable 2000 V dimensions, grounding sizes and current references
Cable configurationGrounding conductorsNominal jacket thickness (in / mm)Nominal outside diameter (in / mm)Approx. weight (lb/1000 ft)Reference ampacity at 40°C air (A)
Mining VFD 2000 V — 3 × 2 AWG + 3 × 8 AWG ground + GC3 × 8 AWG0.155 / 3.91.43 / 36.31790159
Mining VFD 2000 V — 3 × 1 AWG + 3 × 7 AWG ground + GC3 × 7 AWG0.170 / 4.31.64 / 41.72150184
Mining VFD 2000 V — 3 × 1/0 AWG + 3 × 6 AWG ground + GC3 × 6 AWG0.170 / 4.31.74 / 44.22550211
Mining VFD 2000 V — 3 × 2/0 AWG + 3 × 5 AWG ground + GC3 × 5 AWG0.190 / 4.81.89 / 48.03100243
Mining VFD 2000 V — 3 × 3/0 AWG + 3 × 4 AWG ground + GC3 × 4 AWG0.190 / 4.82.01 / 51.14050279
Mining VFD 2000 V — 3 × 4/0 AWG + 3 × 3 AWG ground + GC3 × 3 AWG0.220 / 5.62.17 / 55.14390321
Mining VFD 2000 V — 3 × 250 kcmil + 3 × 3 AWG ground + GC3 × 3 AWG0.220 / 5.62.40 / 61.05950355
Mining VFD 2000 V — 3 × 350 kcmil + 3 × 1 AWG ground + GC3 × 1 AWG0.235 / 6.02.68 / 68.17840435
Mining VFD 2000 V — 3 × 500 kcmil + 3 × 1/0 AWG ground + GC3 × 1/0 AWG0.265 / 6.73.03 / 77.09730536
Ambient-air correction factors for the 90°C conductor current reference
Ambient air temperature (°C)Current multiplying factor
101.26
201.18
301.10
401.00
500.90
Wound-layer current correction factors
Number of wound cable layersCurrent multiplying factor
10.85
20.65
30.45
40.35

The current table uses continuous operation at a 90°C conductor temperature and 40°C ambient air. Apply the relevant ambient and cable-management conditions to the installation design.

For a central ground-check configuration, specify the 16 AWG extensible conductor. For non-central ground-check wires, the minimum size is 14 AWG; state the required number and position with the enquiry.

Nominal diameters are subject to ±5% manufacturing tolerance. Metric dimensions shown alongside inch values are rounded conversions.

Weights are approximate and stated in lb/1000 ft. Match the selected cable size, grounding arrangement and terminations before ordering.

Confirm the reel arrangement, bend radius, pulling conditions and drive waveform for the equipment installation. The wound-layer factors describe current derating and do not define a mechanical reeling speed.

Standards

Standards

Mining VFD Cable 2000 V — 3 Power + 3 Ground + Ground Check standards and test references
Standard or specificationApplication
ICEA S-75-381 / NEMA WC-58Mining portable and power-feeder cable construction and material reference; Type SHC construction basis.
ASTM B172Rope-lay-stranded copper conductor construction reference.
ASTM B33Tin-coated soft or annealed copper wire reference.
CSA C22.2 No. 96Portable power cable standard reference.
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